Unified Radio Remote Control for Construction Equipment

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Solution Overview

Problem

Current construction equipment operations require multiple operators due to separate control systems for carriers and attachments, leading to inefficiencies, safety risks, and increased noise and dust challenges, which hinder effective communication and increase operational time.

Innovation Solution

A unified radio remote control system with first and second receivers allows for centralized control of both carrier and attachment devices, enabling single-operator operation by transmitting electrical signals to control movement and functions, regardless of the devices' original control systems, and ensuring compactness and durability against environmental factors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If separate control systems are used for carrier and attachment devices, then each device can be operated independently, but multiple operators are required which increases personnel costs and reduces efficiency

Engineering Contradiction:
ImproveIndependent operation capabilityVSAvoidOperational efficiency
Core Design Contradiction:
Ease of operationVSProductivity

Solution Approach 1:

The patent combines separate control systems for carrier and attachment devices into a unified radio remote control system. The control unit integrates multiple control functions and communicates with both the carrier device and attachment device through wireless communication, allowing a single operator to control the entire system from a remote location, thereby eliminating the need for multiple operators while maintaining independent operation capability.

Inventive Principle:
Principle #5Merging (Combining)

2Reliability

If multiple operators are deployed for carrier and attachment devices, then operational control is maintained, but safety risks increase due to personnel exposure to danger areas and communication difficulties

Engineering Contradiction:
ImproveOperational controlVSAvoidSafety risks
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent extracts the operator from the dangerous work environment by implementing radio remote control. The control unit is positioned away from the carrier and attachment devices, allowing the operator to control the system from a safe location. This eliminates exposure to harmful factors such as noise, dust, and physical danger areas while maintaining reliable operational control through wireless communication links.

Inventive Principle:
Principle #2Taking out (Extraction)

3Loss of information

If operators work in close proximity to equipment for direct control, then communication is possible, but noise and dust make communication difficult and increase health risks

Engineering Contradiction:
ImproveCommunication effectivenessVSAvoidNoise and dust exposure
Core Design Contradiction:
Loss of informationVSObject-affected harmful factors

Solution Approach 1:

The patent replaces direct physical communication between operators and equipment with wireless radio communication. The control unit communicates with both the carrier device and attachment device through radio signals, eliminating the need for operators to be in close proximity to the equipment. This substitution resolves communication difficulties caused by noise and dust while removing operators from harmful environmental factors.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Productivity

If a single operator controls both carrier and attachment devices, then personnel costs are reduced, but the operator must frequently move between locations resulting in time loss

Engineering Contradiction:
ImprovePersonnel efficiencyVSAvoidOperator movement time
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The patent adds the dimension of spatial separation through radio remote control. Instead of the operator physically moving between the carrier and attachment devices, the control unit remains in one location and wirelessly communicates with both devices. This dimensional change allows a single operator to control multiple devices simultaneously without time loss from movement, while maintaining personnel efficiency.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentEP2957679B1Superordinate control system
Publication Date: 2018.12.26 MORATH
  • EP2957679B1 patent drawingFigure 1
  • EP2957679B1 patent drawingFigure 2
  • EP2957679B1 patent drawingFigure 3

AI summary

The invention describes a device (1) comprising an attachment (4), a carrier device (2) mechanically connected to the attachment (4) and configured to move the attachment (4), a first and a second receiver (6, 8), and a remote control (5) capable of communicating with the first receiver (6) and/or the second receiver (8), wherein the first receiver (6) transmits control signals to the carrier device (2) that cause movement of the attachment (4) with the carrier device (2) when the remote control (5) transmits a designated first signal to the first receiver (6), and the second receiver (8) transmits control signals to the attachment (4) that cause movement of parts of the attachment when the remote control (5) transmits a designated second signal to the second receiver (8).wherein the movement of the attachment (4) with the carrier (2) and the movement of parts of the attachment (4) are controlled with the same remote control (5).