Radioisotope Power Source for Downhole Sensor Longevity

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Solution Overview

Problem

Powering low-power electrical sensors downhole in wellbore operations presents challenges due to battery self-discharge and limited placement options for turbine generators, while fiber optic sensors are limited in sensing capabilities and require invasive processes for data transmission.

Innovation Solution

A radioisotope power source is used to provide long-lasting electrical power for sensors, enabling wireless communication through acoustic or electromagnetic signals without invasive processes, allowing for more accurate and varied data collection over extended periods.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Duration of action of moving object

If batteries are used to power downhole sensors, then the sensors can be powered for extended periods, but the batteries will self-discharge and require replacement

Engineering Contradiction:
Improveservice lifeVSAvoidself-discharge
Core Design Contradiction:
Duration of action of moving objectVSLoss of energy

Solution Approach 1:

The patent converts the naturally occurring radioactive decay (which would otherwise be considered waste or harmful radiation) into useful electrical energy through a thermoelectric generator. The radioactive material continuously generates heat that is converted to electricity, providing long-term power without self-discharge issues that plague chemical batteries.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The radioisotope power source is designed to be self-sustaining, using the inherent radioactive decay of the material to continuously generate heat, which is then converted to electrical energy. The system requires no external fuel supply, recharging, or maintenance, effectively serving itself for decades.

Inventive Principle:
Principle #25Self-service

2Duration of action of moving object

If turbine power generators are used downhole, then they can provide power for extended operations, but their placement options are limited

Engineering Contradiction:
Improveservice lifeVSAvoidplacement options
Core Design Contradiction:
Duration of action of moving objectVSAdaptability or versatility

Solution Approach 1:

The patent replaces the complex mechanical turbine system with a solid-state radioisotope thermoelectric generator. This eliminates moving parts, mechanical complexity, and fluid requirements, allowing the power source to be placed in locations where turbines cannot operate, such as confined or sensitive downhole environments.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Ease of operation

If fiber optic sensors are used, then they can transmit data wirelessly, but they require invasive processes for data transmission and have limited sensing capabilities

Engineering Contradiction:
Improvewireless communicationVSAvoidinvasive processes
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent introduces an acoustic transducer as an intermediary device that converts electrical signals from the sensor into acoustic waves that can travel through the wellbore environment to the surface. This eliminates the need for invasive fiber optic cable installations while enabling wireless data transmission.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS12060790B2Using a radioisotope power source in a downhole sensor
Publication Date: 2024.08.13 HALLIBURTON ENERGY SERVICES INC
  • US12060790B2 patent drawing
  • US12060790B2 patent drawing
  • US12060790B2 patent drawing

AI summary

A system comprising a sensor device to perform measurements in a wellbore. The system may also include a wireless transmitter to transmit a signal representing the measurements to a wired transmission system. The wired transmission system may transmit the signal to an interrogation system. A radioisotope power source may provide electrical power to the sensor system in the wellbore.