Radiometric Calibration of Infrared Detector Using Movable Mirror

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Solution Overview

Problem

Conventional calibration systems for imaging detectors in space-based devices are cumbersome due to size and weight constraints, making regular recalibration challenging and unserviceable, especially in environments where size and weight impact the overall assembly and launch costs, and require complex systems that are not easily maintainable.

Innovation Solution

A calibration system using a movable mirror and a fixed mirror to selectively image multiple blackbody sources onto an infrared focal plane array, allowing for radiometric calibration with a compact and serviceable mechanism that can be easily integrated into the optical path for periodic recalibration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a complex calibration system is used to ensure accurate radiometric calibration, then measurement precision is improved, but device complexity and weight increase

Engineering Contradiction:
Improveradiometric calibration accuracyVSAvoidcalibration system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent combines multiple calibration functions into a single integrated optical path. The movable mirror serves dual purposes: it both inserts the calibration source into the optical path and selects between multiple blackbody sources. The fixed mirror simultaneously performs imaging of the selected blackbody source onto the detector, eliminating the need for separate insertion and selection mechanisms.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The movable mirror is designed as a multi-functional element that performs both the insertion of calibration sources and the selection between multiple blackbody sources. The fixed mirror provides universal imaging capability for all blackbody sources onto the detector, allowing a single calibration mechanism to serve multiple calibration functions.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Measurement precision

If a complex calibration system is used to ensure accurate radiometric calibration, then measurement precision is improved, but weight increases

Engineering Contradiction:
Improveradiometric calibration accuracyVSAvoidcalibration system weight
Core Design Contradiction:
Measurement precisionVSWeight of moving object

Solution Approach 1:

The patent combines multiple calibration functions into a single integrated optical path. The movable mirror serves dual purposes: it both inserts the calibration source into the optical path and selects between multiple blackbody sources. The fixed mirror simultaneously performs imaging of the selected blackbody source onto the detector, eliminating the need for separate insertion and selection mechanisms.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The movable mirror is designed as a multi-functional element that performs both the insertion of calibration sources and the selection between multiple blackbody sources. The fixed mirror provides universal imaging capability for all blackbody sources onto the detector, allowing a single calibration mechanism to serve multiple calibration functions.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Measurement precision

If a complex calibration system is used to ensure accurate radiometric calibration, then measurement precision is improved, but ease of repair deteriorates

Engineering Contradiction:
Improveradiometric calibration accuracyVSAvoidcalibration system serviceability
Core Design Contradiction:
Measurement precisionVSEase of repair

Solution Approach 1:

The calibration system is segmented into distinct functional modules: a movable mirror for source insertion and selection, a fixed mirror for imaging, and multiple blackbody sources. This modular segmentation allows individual components to be independently serviced, replaced, or adjusted without affecting the entire calibration system, significantly improving ease of repair.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The calibration system is designed to be self-contained and self-servicing. The movable and fixed mirrors are positioned within the optical path to allow for easy access and adjustment. The blackbody sources are independently controllable, allowing the system to perform self-diagnosis and self-calibration without requiring external service intervention for routine maintenance.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient and accurate recalibration of imaging systems with reduced size and weight, allowing for precise correction of pixel-to-pixel variations and changes over time, while maintaining the system's operational integrity and reducing maintenance complexity.

Implementation Method 1

a primary optical element to reflect the collected energy

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 2

a secondary optical element to reflect energy from the primary optical element to the sensor

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 3

a movable first mirror configured to be selectively inserted into the optical path between the secondary optical element and an intermediate image during calibration

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 4

first and second calibration energy sources

Methodology Applied
Scientific EffectThermal radiation: Thermal Radiation

Data Source

PatentUS11268860B2Radiometric calibration of detector
Publication Date: 2022.03.08 RAYTHEON CO
  • US11268860B2 patent drawing
  • US11268860B2 patent drawing
  • US11268860B2 patent drawing

AI summary

Methods and apparatus for sensor calibration of a system having an aperture, primary mirror, secondary mirror, and a sensor, such as an FPA IR sensor. A calibration system includes calibration energy sources with a movable first mirror configured to be selectively inserted into the optical path and select one of the calibration energy sources and a second mirror configured to image the selected calibration energy source.