Two-Wire Radiometric Measuring Device Power Management

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Radiometric measuring devices with a two-wire supply face challenges of high power consumption, self-heating, and circuit complexity, limiting their performance compared to four-wire designs.

Innovation Solution

A measuring device with a two-wire supply that includes a processor capable of switching to a power-saving mode, an energy storage unit, and a signal amplifier/comparator that can be intermittently operated to reduce power consumption, along with a measuring system using a radioactive source and scintillation principle for level/density measurement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a four-wire technique is used for radiometric measuring devices, then the measurement performance and signal transmission capability are improved, but the power consumption, self-heating, and circuit complexity increase

Engineering Contradiction:
Improvemeasurement performanceVSAvoidpower consumption
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

The patent combines the power supply function and signal transmission function into a single two-wire interface, merging previously separate functions (power supply lines and signal lines) to reduce overall system complexity and power consumption while maintaining measurement capability

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The two-wire interface serves multiple functions simultaneously: it provides both power supply and bidirectional signal transmission (measurement signals and control signals), making the interface universal and eliminating the need for separate dedicated lines for each function

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Use of energy by moving object

If a two-wire supply is used for radiometric measuring devices, then the power consumption and circuit complexity are reduced, but the measurement performance and signal transmission capability are limited

Engineering Contradiction:
Improvepower consumptionVSAvoidmeasurement performance
Core Design Contradiction:
Use of energy by moving objectVSMeasurement precision

Solution Approach 1:

The patent implements dynamic operation modes (active mode and power-saving mode) that allow the measuring device to adapt its performance characteristics to available power conditions, enabling optimal measurement performance within the constraints of limited power supply from the two-wire interface

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The processor operates in periodic cycles, switching between active measurement modes and power-saving modes, allowing the system to perform measurements intermittently while reducing average power consumption to match the limited power availability from the two-wire supply

Inventive Principle:
Principle #19Periodic action

3Speed

If the processor operates continuously in active mode, then the measurement response time is improved, but the power consumption increases

Engineering Contradiction:
Improvemeasurement response timeVSAvoidpower consumption
Core Design Contradiction:
SpeedVSUse of energy by moving object

Solution Approach 1:

The processor switches between active mode (for measurements requiring fast response) and power-saving mode (for periods without measurement signals), creating a periodic operation pattern that balances response time requirements with power consumption constraints

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system monitors the presence of measurement signals and dynamically adjusts the processor operating mode based on this feedback, activating the processor only when measurement signals are detected and switching to power-saving mode when no signals are present

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces energy consumption, simplifies circuits, and improves measurement accuracy by dynamically adapting power usage, enabling efficient operation even with limited power availability.

Implementation Method 1

the energy storage unit is designed as a buffer capacitor. The energy storage unit can be designed as a capacitor, in particular as a double-layer capacitor

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 2

a measuring system with a radioactive source

Methodology Applied
Scientific EffectRadiation: Radiation

Data Source

PatentEP2228632B1Radiometric measuring device with dual cable supply
Publication Date: 2018.10.03 VEGA GRIESHABER GMBH & CO
  • EP2228632B1 patent drawingFigure 1~2
  • EP2228632B1 patent drawingFigure 3

AI summary

The device (100) has a processor (102) for changing the device from an active mode to a power-saving mode. An energy storage unit (103) e.g. electrolytic power capacitor, is provided for storing of energy. The energy storage unit collects currents from components of the device and supplies the device with current. The processor switches off one of a signal amplifier (104) and a comparator (105). A switch (106) regulates the energy supply of one of the comparator and the signal amplifier using the energy storage unit, where the switch is controlled by the processor. Independent claims are also included for the following: (1) a measuring method for a radiometric measuring of a filling level and a density of a feed material (2) a program element executed on a processor of a measuring device for radiometric measuring of a filling level and a density of a feed material (3) a computer-readable medium with program element executed on a processor of a measuring device for radiometric measuring of a filling level and a density of a feed material.