Side-chain Crystallizable Polymers with Heavy Atoms for Radiopaque Medical Devices

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Solution Overview

Problem

Current polymeric materials used in medical applications, such as embolization, lack radiopacity and controlled melting points, making them difficult to detect and deliver effectively in medical imaging and procedures.

Innovation Solution

Development of side-chain crystallizable polymers with heavy atoms, such as bromine and iodine, which are radiopaque and have controlled melting points, allowing for improved detection and delivery in medical procedures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional polymeric materials are used for medical embolization, then the materials are biocompatible and can be delivered, but they lack radiopacity making them difficult to detect during medical imaging procedures

Engineering Contradiction:
ImprovedetectabilityVSAvoidmaterial composition complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent incorporates heavy atoms (iodine, barium, or tantalum) into the polymer structure to create composite materials that maintain biocompatibility while achieving radiopacity. This allows the material to be detected during medical imaging procedures without compromising its biological compatibility or delivery characteristics

Inventive Principle:
Principle #40Composite materials

2Ease of operation

If polymeric materials without controlled melting points are used, then the materials are simple to manufacture, but they cannot be effectively delivered and solidified at specific temperatures in the body

Engineering Contradiction:
Improvecontrolled deliveryVSAvoidpolymer structure complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent modifies the polymer structure to achieve specific melting points (e.g., 37°C to 45°C) by controlling molecular weight, composition, and side-chain crystallinity. This allows the material to transition from solid to liquid at body temperature for easy delivery, then solidify to provide embolization, enabling precise temperature-controlled delivery without complex manufacturing processes

Inventive Principle:
Principle #35Parameter changes

3Reliability

If side-chain crystallizable polymers with heavy atoms are synthesized, then the polymers achieve both radiopacity and controlled melting points, but the manufacturing process becomes more complex

Engineering Contradiction:
Improvefunctional performanceVSAvoidsynthesis process complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent synthesizes polymers with distinct functional segments: side-chains containing heavy atoms for radiopacity and backbone structures designed for controlled melting points. This segmentation allows independent optimization of each function while maintaining overall biocompatibility and deliverability, achieving multiple performance goals through modular molecular design

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The polymers are inherently radiopaque, enabling better visualization during medical procedures and having a controlled melting point for effective delivery and solidification in the body, enhancing the precision and efficacy of medical treatments.

Implementation Method 1

The heavy atoms may be present in an amount that is effective to render the polymer radiopaque

Methodology Applied
Scientific EffectRadiopacity: Absorption (EM radiation)

Implementation Method 2

the polymer can be melted so that they are flowable slightly above body temperature but solidify when cooled to body temperature

Methodology Applied
Scientific EffectMelting: Melting

Implementation Method 3

side-chain crystallizable polymers

Methodology Applied
Scientific EffectCrystallization: Crystallisation

Data Source

PatentUS9782523B2Side-chain crystallizable polymers for medical applications
Publication Date: 2017.10.10 REVA MEDICAL LLC
  • US9782523B2 patent drawing
  • US9782523B2 patent drawing
  • US9782523B2 patent drawing

AI summary

Side-chain crystallizable (SCC) polymers are useful in various medical applications. In certain applications, heavy atom containing side-chain crystallizable polymers (HACSCCP's) are particularly useful. An example of a HACSCCP is a polymer that comprises a main chain, a plurality of crystallizable side chains, and a plurality of heavy atoms attached to the polymer. In certain configurations, the heavy atoms are present in an amount that is effective to render the polymer radiopaque. A polymeric material that includes an HACSCCP may be fabricated into a medical device useful for at least partially occluding a body cavity. For example, such a medical device may be an embolotherapy product. A polymeric material that includes a SCC polymer may also be fabricated into other medical devices, such as stents.