Integrally Formed Radon Sensor Housing and Diffusion Chamber

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing radon gas sensors face challenges in accurately measuring radon concentrations due to the diffusion of radon daughter products into the detection chamber, leading to skewed measurements and the need for bulky, power-dependent instruments for active detection or lengthy passive detection methods.

Innovation Solution

A gas sensor design featuring integrally formed diffusion chambers within the housing parts, with an overlapping structure to create a controlled diffusion path that excludes radon daughter products while allowing radon gas to enter, and a Faraday cage for electromagnetic shielding, reducing the number of components and assembly time.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If active detection using photodiode is used, then continuous measurement is achieved, but instrument size and power requirement increase

Engineering Contradiction:
Improvecontinuous measurement capabilityVSAvoidinstrument size
Core Design Contradiction:
ProductivityVSVolume of moving object

Solution Approach 1:

The patent combines the diffusion chamber and housing into a single integrally formed structure, eliminating the need for separate chamber components and reducing overall instrument size while maintaining continuous measurement capability through the photodiode detector

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The housing structure serves multiple functions: it provides mechanical protection, forms the diffusion chamber boundary, and integrates the detector mounting, thereby reducing the number of separate components needed for continuous radon measurement

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Volume of moving object

If passive track detector is used, then instrument size is reduced and no power is needed, but measurement time increases

Engineering Contradiction:
Improveinstrument sizeVSAvoidmeasurement time
Core Design Contradiction:
Volume of moving objectVSLoss of time

Solution Approach 1:

The integrally formed diffusion chamber and housing create a compact passive detector design that maintains an adequate diffusion volume for sufficient radon accumulation while keeping the overall instrument size small for domestic use

Inventive Principle:
Principle #5Merging (Combining)

3Ease of manufacture

If diffusion chamber is separate from housing, then assembly is flexible, but number of components and assembly time increase

Engineering Contradiction:
Improveassembly flexibilityVSAvoidnumber of components
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The diffusion chamber is integrally formed with the housing as a single piece, reducing the number of components that need to be assembled while maintaining the necessary diffusion volume and structural integrity

Inventive Principle:
Principle #5Merging (Combining)

4Measurement precision

If radon daughter products diffuse into chamber, then detection sensitivity increases, but measurement accuracy decreases

Engineering Contradiction:
Improveradon concentration measurement accuracyVSAvoidradon daughter product interference
Core Design Contradiction:
Measurement precisionVSObject-generated harmful factors

Solution Approach 1:

The patent applies different properties to different regions: the diffusion chamber allows radon gas diffusion while the overlapping structure with restricted gap creates a barrier region that prevents radon daughter products from entering the detection area, thereby maintaining measurement accuracy

Inventive Principle:
Principle #3Local quality

5Reliability

If electromagnetic shielding is added, then detector protection improves, but device complexity increases

Engineering Contradiction:
Improvedetector protection from electromagnetic interferenceVSAvoidnumber of components
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The housing structure is made electrically conductive and serves dual functions: mechanical protection and electromagnetic shielding (Faraday cage), eliminating the need for separate shielding components while protecting the sensitive photodiode detector

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enhances measurement accuracy by ensuring detected alpha particles originate from radon decays within the chamber, while minimizing instrument size and cost, and provides effective electromagnetic shielding to protect sensitive detectors.

Implementation Method 1

first and second diffusion chamber parts which mate together to form a diffusion chamber; wherein at least one of the first and second diffusion chamber parts is integrally formed with at least one of the first and second housing parts

Methodology Applied
Scientific EffectDiffusion: Diffusion

Implementation Method 2

a Faraday cage for electromagnetic shielding, reducing the number of components and assembly time

Methodology Applied
Scientific EffectFaraday cage: Faraday Cage

Implementation Method 3

Radon decays by emission of an alpha particle with an energy of 5.5 MeV

Methodology Applied
Scientific EffectRadioactive decay: Radioactive Decay

Implementation Method 4

Alpha particles hitting the photodiode create a number of electron-hole pairs which will cause a small current to be generated

Methodology Applied
Scientific EffectPhotoelectric effect: Photoelectric Effect

Data Source

PatentUS10534094B2Gas sensor
Publication Date: 2020.01.14 CORENTIUM
  • US10534094B2 patent drawing
  • US10534094B2 patent drawing
  • US10534094B2 patent drawing

AI summary

A gas sensor instrument comprises a housing formed of two parts (102, 10) and a diffusion chamber inside the housing. The diffusion chamber is formed from two parts (106, 108) and at least one of the diffusion chamber parts is formed integrally with one of the housing parts. This allows a reduction in size of the instrument without compromising the size of the diffusion chamber. Additionally, a tubular projection is formed integrally with one of the housing parts to form part of a Faraday cage for shielding an amplifier circuit of the instrument.