RAID Card PHY Chip Redundancy and Address Remapping

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Solution Overview

Problem

Current RAID card systems require complete replacement when a physical layer (PHY) chip malfunctions, leading to potential data loss or damage.

Innovation Solution

Incorporating standby PHY chips and a method that detects malfunctioning PHY chips, reads their information, sets the standby chip's address, and amends the SAS address to maintain data transmission without replacing the entire RAID card.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a PHY chip of a RAID card malfunctions, then the entire RAID card must be replaced, but this leads to data loss or damage

Engineering Contradiction:
Improvedata integrityVSAvoidrepair complexity
Core Design Contradiction:
ReliabilityVSEase of repair

Solution Approach 1:

The patent divides the RAID card into independent functional modules, specifically the PHY chip and the rest of the card. The malfunctioning PHY chip can be individually replaced or hot-swapped without affecting other components. The management processor detects the faulty PHY chip, isolates it, and redirects its associated hard disks to healthy PHY chips, enabling partial replacement rather than whole-card replacement.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system performs preliminary actions by detecting and isolating malfunctioning PHY chips before they cause data loss. The management processor continuously monitors PHY chip status and pre-configures backup pathways. When a PHY chip fails, the system has already prepared alternative routing paths, allowing immediate failover without data loss or system downtime.

Inventive Principle:
Principle #10Preliminary action

2Ease of repair

If the entire RAID card is replaced when a PHY chip malfunctions, then the malfunctioning component is removed, but data may be lost or damaged during replacement

Engineering Contradiction:
Improvecomponent replaceabilityVSAvoiddata loss
Core Design Contradiction:
Ease of repairVSLoss of information

Solution Approach 1:

The management processor acts as an intermediary that coordinates the replacement process. It detects the malfunctioning PHY chip, reads and preserves data from associated hard disks, redirects disk connections to healthy PHY chips, and only then allows physical replacement. This intermediary control ensures data is secured before the replacement operation occurs.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system creates logical copies of data pathways by redirecting hard disks from the malfunctioning PHY chip to healthy PHY chips. The management processor updates the virtual device configuration to maintain data access through alternative PHY chips, effectively copying the data flow path without physical data movement, ensuring continuity during replacement.

Inventive Principle:
Principle #26Copying

Data Source

PatentUS9128898B2Server and method for managing redundant array of independent disk cards
Publication Date: 2015.09.08 CLOUD NETWORK TECH SINGAPORE PTE LTD
  • US9128898B2 patent drawing
  • US9128898B2 patent drawing
  • US9128898B2 patent drawing

AI summary

In a method for managing redundant array of independent disk (RAID) cards, physical layer (PHY) chips of the RAID card is detected by a serial port. Information of a malfunctioning PHY chip and a standby PHY chip is read and stored in a firmware of a flash erasable programmable read only memory (EPROM) of the RAID card. An address of the malfunctioning PHY chip is set as an address of the standby PHY chip, and a hard disk electronically connected to the malfunctioning PHY chip is connected to the standby PHY chip. A new serial attached small computer system interface (SAS) address is obtained by amending an original SAS address according to the number and address of the standby PHY chip, and a new firmware is created in the flash EPROM according to the new SAS address.