Rail Vehicle Balancing Device for Voltage Mismatch
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Solution Overview
Problem
Existing rail vehicles face challenges in reliably feeding electrical loads due to fixed traction branches, which can lead to compensating currents and potential destruction of energy stores when terminal voltages differ, and lack redundancy in energy supply.
Innovation Solution
A balancing device connects electrical loads to the traction branches with diodes that automatically switch between branches based on terminal voltage, preventing compensating currents and ensuring continuous supply by using the branch with the higher voltage, and includes fuses and monitoring for added safety.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If a fixed, predetermined traction branch is used to feed electrical loads, then the system structure is simple, but the reliability of energy supply is reduced and compensating currents may occur when terminal voltages differ
Solution Approach 1:
The patent applies the dynamics principle by transitioning from a fixed, predetermined traction branch connection to a dynamic switching system. The electrical connection is no longer static but can be reconfigured in real-time based on terminal voltage conditions. The switching device dynamically selects which traction branch connects to the electrical load, enabling the system to adapt to changing voltage levels and maintain reliable operation. This dynamic approach resolves the contradiction by sacrificing some structural simplicity to gain significant improvements in energy supply reliability.
Solution Approach 2:
The patent implements universality by designing the electrical connection system to serve multiple functions through the switching device. The same switching mechanism handles both normal operation (selecting the appropriate traction branch based on voltage) and fault protection (preventing compensating currents). This multi-functional design allows a single component to address both reliability enhancement and system protection, resolving the contradiction between improved reliability and device complexity by consolidating functions rather than adding separate systems.
2Power
If electrical loads are connected to multiple traction branches with different terminal voltages, then energy supply capacity increases, but compensating currents cause potential destruction of energy stores
Solution Approach 1:
The patent applies the intermediary principle by introducing a switching device as a mediator between the multiple traction branches and the electrical load. This switching component acts as an intelligent intermediary that prevents direct connection of parallel traction branches with different voltages, thereby eliminating the harmful compensating currents. The intermediary selectively connects only the appropriate traction branch to the load, maintaining full energy supply capacity while blocking the harmful current paths that would otherwise exist in a direct parallel connection.
Solution Approach 2:
The patent implements the extraction principle by removing the problematic direct parallel connection between traction branches with different voltages. Instead of allowing all branches to connect simultaneously to the load, the system extracts and eliminates the harmful interaction path. The switching device ensures that only one traction branch connects to the electrical load at a time, effectively taking out the compensating current issue while preserving the ability to draw power from any branch as needed.
3Adaptability or versatility
If automatic switching between traction branches is implemented, then redundancy in energy supply is achieved, but the device complexity increases
Solution Approach 1:
The patent applies the self-service principle by designing an automatic switching system that autonomously monitors terminal voltages and performs branch selection without requiring complex external control. The switching device itself incorporates the intelligence to detect voltage differences and automatically connect to the appropriate traction branch. This self-service approach achieves redundancy and adaptability while minimizing the need for additional control systems, thereby reducing the overall device complexity despite the automatic functionality.
Solution Approach 2:
The patent implements merging by combining the voltage monitoring function and the switching function into a single integrated system. Rather than having separate monitoring devices and switching mechanisms, the patent merges these functions so that the switching device inherently performs both voltage assessment and connection management. This consolidation achieves the redundancy needed for reliable energy supply while avoiding the complexity that would arise from multiple separate components working in coordination.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This solution provides redundancy in energy supply, minimizes the risk of destruction from compensating currents, and ensures continuous feeding of electrical loads by automatically switching to the branch with the higher voltage, while maintaining separation between traction branches.
Implementation Method 1
The balancing device has at least one diode between each of the at least two traction branches and the electrical load, which is polarized in the direction of flow as seen from the traction branch in the direction of the load
Data Source
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AI summary
The invention relates to a vehicle, in particular a rail vehicle (10), with at least two traction branches (20, 20a), each comprising a drive (21) and an energy storage device (22), and at least one electrical load (40). According to the invention, the at least one electrical load (40) is connected to the energy storage devices (22) of the at least two traction branches (20, 20a) via an electrical balancing device (30), wherein the balancing device (30) is designed such that, in the case of different terminal voltages (U1, U2) of the energy storage devices (22) of the at least two traction branches (20, 20a), it connects the electrical load (40) to one of the at least two traction branches (20, 20a) and separates it from the other of the at least two traction branches (20, 20a), and prevents equalizing currents between the at least two traction branches (20, 20a).