Rail Vehicle Traction Battery Supply Using a Bidirectional Charger

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Solution Overview

Problem

Conventional power supply systems for rail vehicles are inefficient and costly when used for battery operation over short distances, such as the last mile or emergency travel, due to the need for complex and heavy DC/DC converters and additional charging infrastructure.

Innovation Solution

A power supply device for rail vehicles that includes a bidirectional charger connected between the traction accumulator and the on-board electrical system, eliminating the need for a conventional DC/DC converter and allowing for efficient charging and discharging operations without additional charging paths or interfaces.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a conventional DC/DC converter is used to connect the traction battery to the traction intermediate circuit, then the battery can be integrated into the power supply system, but the system complexity and component weight increase significantly

Engineering Contradiction:
Improvebattery operation capabilityVSAvoidpower supply system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The bidirectional charger is designed to perform multiple functions: it serves as the charging device for the traction battery during normal operation, and simultaneously acts as the power conversion device connecting the battery to the traction intermediate circuit during battery operation. This multi-functionality eliminates the need for a separate DC/DC converter, reducing system complexity while maintaining battery operation capability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Ease of operation

If a standard auxiliary converter is used to supply power to the on-board electrical system during battery operation, then the auxiliary systems can be powered, but energy transmission losses increase due to the converter operating at low efficiency

Engineering Contradiction:
Improveon-board electrical system power supplyVSAvoidenergy transmission losses
Core Design Contradiction:
Ease of operationVSLoss of energy

Solution Approach 1:

The system dynamically switches between two power supply paths for the on-board electrical system: during normal operation, power is supplied via the standard auxiliary converter from the traction intermediate circuit; during battery operation, the bidirectional charger directly supplies power to the on-board electrical system, bypassing the auxiliary converter. This dynamic configuration optimization ensures the on-board electrical system is always powered through the most efficient path available, minimizing energy losses.

Inventive Principle:
Principle #15Dynamics

3Adaptability or versatility

If additional charging infrastructure and components are installed to enable battery charging, then the rail vehicle can operate independently, but the cost and system complexity increase

Engineering Contradiction:
Improveindependent operation capabilityVSAvoidretrofitting cost and complexity
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The bidirectional charger merges the functions of the charging infrastructure with the power conversion system. The same device that charges the battery during normal operation also serves as the interface for battery operation, eliminating the need for separate charging infrastructure and reducing retrofitting complexity and costs.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution reduces energy transmission losses, eliminates unnecessary components and costs, and increases the range of the rail vehicle by providing a more efficient and resource-saving power supply system for battery operation.

Implementation Method 1

a bidirectional charger (13), which is connected between the accumulator (10) and the on-board electrical system (3AC)... converting discharging current from the accumulator into charging current, and vice versa

Methodology Applied
Scientific EffectElectrical energy conversion: Electromagnetic Induction

Data Source

PatentUS20250074201A1Power supply for a rail vehicle, having a traction battery
Publication Date: 2025.03.06 SIEMENS MOBILITY GMBH
  • US20250074201A1 patent drawing
  • US20250074201A1 patent drawing
  • US20250074201A1 patent drawing

AI summary

A power supply device for a rail vehicle has a traction battery, a traction intermediate circuit, an on-board network, a bidirectional charging device, which is connected between the traction battery and the on-board network, and a first switching unit between the traction battery and the traction intermediate circuit for switching between a charging operation and a discharging operation of the traction battery. There is also described a power supply provision device, a method for discharging a traction battery of a power supply device, a method for charging a traction accumulator of a power supply device, and a rail vehicle.