Rail Vehicle Battery Switching Between Traction and On-Board Power

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Solution Overview

Problem

Existing rail vehicles lack effective battery management systems that allow for efficient utilization and separation of batteries between traction and on-board networks, leading to suboptimal performance and reduced lifespan due to aging or other operational criteria not being met.

Innovation Solution

The rail vehicle is designed with traction network switches and monitoring devices that allow batteries to be connected or disconnected from the traction network based on predetermined condition criteria, enabling batteries to be used for on-board power when no longer suitable for traction, and equipped with mode-dependent cooling and control devices for optimal operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If batteries are permanently connected to the traction network, then they can continuously power electric drives, but they cannot be reused for on-board network when aging reduces their performance

Engineering Contradiction:
Improvebattery utilization efficiencyVSAvoidbattery operational flexibility
Core Design Contradiction:
ProductivityVSAdaptability or versatility

Solution Approach 1:

The patent implements dynamic switching capability that allows batteries to transition between different operational states (traction network connected/disconnected, on-board network connected/disconnected) based on real-time condition assessment. The control device monitors battery parameters and automatically switches connections to optimize utilization throughout the battery lifecycle.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes operational parameters by monitoring battery condition parameters (temperature, voltage, current, state of charge, state of health) and transitioning the battery between different operational modes based on these parameter changes, allowing the same battery to serve different functions at different stages of its lifecycle.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If batteries are continuously used in traction network, then they maintain optimal performance for electric drives, but their lifespan is reduced due to aging and operational stress

Engineering Contradiction:
Improvetraction network power supply reliabilityVSAvoidbattery operational lifespan
Core Design Contradiction:
ReliabilityVSDuration of action of stationary object

Solution Approach 1:

The monitoring device continuously assesses battery condition parameters before critical failure occurs, and the control device proactively transitions batteries to on-board network operation when predetermined thresholds are approached, preventing excessive aging and extending overall battery lifespan while maintaining traction network reliability.

Inventive Principle:
Principle #10Preliminary action

3Productivity

If batteries are separated from traction network based on aging criteria, then they can be reused for on-board network, but additional monitoring and switching devices are required

Engineering Contradiction:
Improvebattery operational lifespanVSAvoidbattery management system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The control device serves multiple functions: it monitors battery parameters, determines when to switch between networks, manages the switching process, and coordinates with both traction and on-board networks. This multi-functionality consolidates what could be multiple separate systems into a single integrated control unit, reducing overall complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Ease of manufacture

If batteries are assigned to either traction network or on-board network exclusively, then system design is simplified, but battery reuse and extended operational life are prevented

Engineering Contradiction:
Improvesystem design simplicityVSAvoidbattery utilization efficiency
Core Design Contradiction:
Ease of manufactureVSProductivity

Solution Approach 1:

The system transitions from a static battery assignment model to a dynamic one where batteries can change their operational network based on condition assessment. The control device manages this dynamic reassignment, allowing batteries to move from traction network to on-board network as they age, optimizing utilization while maintaining manageable system design.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentEP3929019B1Vehicle, in particular railing vehicle with traction- and board net
Publication Date: 2023.12.13 SIEMENS MOBILITY GMBH
  • EP3929019B1 patent drawingFigure 1
  • EP3929019B1 patent drawingFigure 2
  • EP3929019B1 patent drawingFigure 3

AI summary

The invention relates to a vehicle, in particular a rail vehicle (10), with at least one electric traction network (30) with which at least one drive (20) of the vehicle can be supplied with electrical energy, at least one electrical on-board network (200) and at least one battery (40, 41).According to the invention, the vehicle is designed in such a way that it can operate the battery (40, 41) in normal operation and in special operation, wherein in normal operation the battery (40, 41) is connected to the traction network (30) via at least one traction network switch (50, 51) belonging to the battery or associated with the battery (40, 41) and in special operation is disconnected from the traction network (30) by the traction network switch (50, 51), wherein in special operation the battery (40, 41) remains connected to the vehicle electrical system (200) if a connection to the vehicle electrical system (200) already exists during normal operation and is otherwise connected to the vehicle electrical system (200).