Modular Rail Brake Interface for Unified Data and Diagnostics

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Solution Overview

Problem

Current electro-hydraulic brake systems in rail vehicles face challenges due to non-uniform, project-dependent, and voltage-dependent interfaces, leading to complex wiring, limited functional expansions, and inability to transmit additional data, particularly diagnostic information, due to hard-wired connections.

Innovation Solution

A modular hydraulic brake system with a universal interface and transmission medium that allows for uniform data transmission between function modules and vehicle electronics, enabling flexible expansion and independent operation of function modules with standardized voltage supply, reducing the need for additional wiring and allowing for secure data transmission.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If hard-wired connections are used for data transmission between brake components and vehicle electronics, then reliable data transmission is achieved, but wiring complexity increases and functional expansion is limited

Engineering Contradiction:
Improvedata transmission reliabilityVSAvoidwiring complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent implements a universal interface that combines multiple functions (data transmission, diagnostics, control) into a single standardized connection between brake components and vehicle electronics. This universal interface eliminates the need for separate hard-wired connections for different functions, reducing wiring complexity while maintaining reliable data transmission through a multi-functional communication protocol

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent replaces mechanical hard-wired connections with an electronic communication system that transmits data, diagnostic information, and control signals through a standardized digital interface. This substitution eliminates physical wiring for diagnostic and control functions while maintaining reliable communication through error-checked data transmission protocols

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Adaptability or versatility

If project-dependent and voltage-dependent interfaces are used, then specific functional requirements are met, but adaptability to different configurations is reduced

Engineering Contradiction:
Improveinterface adaptabilityVSAvoidmanufacturing standardization
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent introduces a universal interface standard that can adapt to different functional requirements through software configuration rather than hardware customization. The standardized interface supports multiple voltage levels and functional modes, allowing the same physical connection to serve different brake system configurations without requiring project-specific interface designs

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent enables adaptation to different functional requirements by changing operational parameters (voltage levels, data rates, communication protocols) of the universal interface rather than changing the physical interface itself. This allows a single standardized interface design to accommodate different voltage requirements and functional configurations through parameter adjustment

Inventive Principle:
Principle #35Parameter changes

3Loss of information

If additional diagnostic data transmission is implemented, then system monitoring capability is improved, but existing communication channels become insufficient

Engineering Contradiction:
Improvediagnostic information transmissionVSAvoidcommunication channel requirements
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The patent combines control data transmission and diagnostic data transmission into a single communication channel. The universal interface multiplexes different types of data (control commands, status information, diagnostic data) over the same communication medium, eliminating the need for separate dedicated lines for each function while maintaining complete information transmission

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The universal communication interface is designed to handle multiple types of data traffic simultaneously, including control commands, status reports, and diagnostic information. This multi-functional communication channel replaces the need for separate specialized channels, reducing overall system complexity while improving diagnostic capability

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS11780420B2Modular hydraulic braking system and a method for data transmission for a rail vehicle
Publication Date: 2023.10.10 KNORR BREMSE SYST FUR SCHIENENFAHRZEUGE GMBH
  • US11780420B2 patent drawing
  • US11780420B2 patent drawing
  • US11780420B2 patent drawing

AI summary

A modular hydraulic braking system for a rail vehicle includes a medium that transmits to an electronic unit of a vehicle. The braking system includes at least one functional module, and one universal interface for transmitting control data via a signal channel, to the transmission medium between the at least one functional module and the vehicle electronic unit.