Rail Train Brake Control System Flexible Formation

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Solution Overview

Problem

Traditional rail train brake control systems are inflexible and unable to adapt to changing train formations, as they rely on fixed braking structures and methods, limiting their ability to manage braking forces effectively in diverse passenger flow scenarios.

Innovation Solution

A brake control system for rail trains comprising vehicle brake control units, train brake control units, traction control units, and communication control units, which communicate through gateways and multifunction vehicle buses, allowing for centralized management of air and electric braking forces based on real-time weight and speed data, enabling flexible train formation and operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a fixed formation brake control system is used, then the braking structure and control method are simple and stable, but the system cannot adapt to flexible train formation changes and diversified passenger flows

Engineering Contradiction:
Improveadaptability to flexible train formationVSAvoidbrake control system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The brake control system is segmented into multiple independent vehicle brake control units (VBCU), each capable of autonomous control. This segmentation allows the system to adapt to different train formations by dynamically configuring which units are active, resolving the contradiction between adaptability and complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system implements dynamic brake force distribution based on real-time train formation configuration. The brake control units can dynamically adjust braking forces according to the actual number and arrangement of vehicles, enabling flexible formation adaptation without requiring a complete system redesign.

Inventive Principle:
Principle #15Dynamics

2Ease of operation

If traditional air braking through train pipe is used, then the braking system is simple and reliable, but the system cannot perform advanced control on braking force distribution

Engineering Contradiction:
Improvebraking force control precisionVSAvoidcontrol system structure
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent replaces the traditional mechanical air pipe-based brake control with an electronic control system. Vehicle brake control units (VBCU) use electronic signals and communication networks to precisely control braking forces, substituting the simple but imprecise mechanical system with a more complex yet controllable electronic system.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The brake control system incorporates feedback mechanisms where VBCU units continuously monitor braking status and adjust brake forces accordingly. This feedback loop enables precise control of braking force distribution across different vehicles, improving ease of operation through automated adjustment.

Inventive Principle:
Principle #23Feedback

3Productivity

If centralized brake control is used in fixed formation, then the control process is simple, but the system cannot calculate and distribute braking force according to changing train configurations

Engineering Contradiction:
Improvebraking force distribution efficiencyVSAvoidresponse to formation changes
Core Design Contradiction:
ProductivityVSAdaptability or versatility

Solution Approach 1:

The centralized control function is segmented and distributed to individual vehicle brake control units. Each VBCU can independently calculate and execute braking force distribution for its associated vehicles, improving both productivity through parallel processing and adaptability through decentralized decision-making.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system performs preliminary configuration of brake control parameters based on expected train formations. When formation changes occur, the VBCU units can quickly adapt using pre-configured parameters, improving response time and maintaining high productivity during configuration transitions.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS11420602B2Rail train brake control system and train
Publication Date: 2022.08.23 CRRC TANGSHAN CO LTD
  • US11420602B2 patent drawing
  • US11420602B2 patent drawing

AI summary

A rail train brake control system, comprising: a single vehicle brake control unit, a train brake control unit, a traction control unit and a communication control unit; the single vehicle brake control unit is provided in each vehicle of the rail train, the train brake control unit and the communication control unit are provided in the vehicles at both ends of the rail train, and the traction control unit is disposed in motor vehicles of a plurality of vehicles; and the single vehicle brake control unit, the train brake control unit, the traction control unit and the communication control unit implement communication by means of the gateway. The system can realize flexible marshalling of a train. Further disclosed is a train comprising the train brake control system.