Rail Vehicle Current Collector Wind Deflector Profiles

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Solution Overview

Problem

Current rail vehicle current collectors face challenges in maintaining consistent contact force with overhead lines due to fluctuating aerodynamic forces, leading to increased wear and material costs, particularly at high speeds, and existing wind deflection solutions add weight and air resistance.

Innovation Solution

A current collector design featuring a wind deflection device with a length extending over a large part of the contact strip, incorporating wind deflection profiles that generate lift or downforce, and a control system to regulate contact force, using lightweight, non-metallic materials and modular designs to adapt to different speeds and vehicles.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Force

If wind deflectors are attached to the pantograph to control aerodynamic forces, then the contact force can be adjusted, but the weight of the current collector increases

Engineering Contradiction:
Improvecontact forceVSAvoidweight of current collector
Core Design Contradiction:
ForceVSWeight of moving object

Solution Approach 1:

The wind deflection device is integrated with the sliding element carrier, combining the functions of contact strip mounting and aerodynamic force generation into a single component. This eliminates the need for separate wind deflector attachments, reducing overall weight while maintaining contact force control capability

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The sliding element carrier is designed to serve multiple functions: it holds the contact strips for electrical contact and simultaneously acts as the wind deflection device for aerodynamic force generation. This multi-functionality reduces the number of separate components needed, thereby reducing weight

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Force

If wind deflectors are attached to the pantograph to control aerodynamic forces, then the contact force can be adjusted, but the air resistance increases

Engineering Contradiction:
Improvecontact forceVSAvoidair resistance
Core Design Contradiction:
ForceVSLoss of energy

Solution Approach 1:

The wind deflection function is merged into the sliding element carrier structure itself. By using the existing carrier geometry to generate aerodynamic forces rather than adding separate deflectors, the patent minimizes additional air resistance while achieving contact force control

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The aerodynamic properties are adjusted by modifying the geometry parameters of the sliding element carrier (such as angle of attack, surface area) rather than adding separate wind deflector components. This allows optimization of the balance between contact force generation and air resistance

Inventive Principle:
Principle #35Parameter changes

3Force

If wind deflectors are attached to the pantograph to control aerodynamic forces, then the contact force can be adjusted, but the probability of accidental arcing increases

Engineering Contradiction:
Improvecontact forceVSAvoidprobability of accidental arcing
Core Design Contradiction:
ForceVSReliability

Solution Approach 1:

The wind deflection device is integrated into the sliding element carrier, eliminating separate attachment points and structural joints that could create arcing risks. The unified structure reduces the number of potential arcing locations while maintaining aerodynamic functionality

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The integrated sliding element carrier acts as an intermediary structure that provides both electrical contact functionality and aerodynamic force generation without requiring additional external attachments, thereby reducing the number of interfaces where arcing could occur

Inventive Principle:
Principle #24Intermediary (Mediator)

4Force

If the wind deflection device has a large length extending over the contact strip, then aerodynamic effect is improved, but the device complexity increases

Engineering Contradiction:
Improveaerodynamic effectVSAvoiddevice complexity
Core Design Contradiction:
ForceVSDevice complexity

Solution Approach 1:

The wind deflection function is combined with the sliding element carrier structure, eliminating the need for separate wind deflector components. This integration maintains aerodynamic effectiveness while reducing overall device complexity by using existing structural elements for dual purposes

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The sliding element carrier is designed to perform multiple functions including contact strip support and aerodynamic force generation. By making the carrier itself the wind deflection device, the patent achieves long effective length for aerodynamics without adding complex separate structures

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution reduces weight and air resistance while maintaining consistent contact force, minimizing wear on the contact strip and overhead line, and allows for easy adaptation to different operational conditions and vehicle directions.

Implementation Method 1

a wind deflection device with at least one wind deflection profile for generating an uplift or downforce in the relative wind of the rail vehicle

Methodology Applied
Scientific EffectAerodynamic lift: Aerofoil

Data Source

PatentEP3566895A1Current collector for a rail vehicle
Publication Date: 2019.11.13 ALSTOM HOLDINGS SA
  • EP3566895A1 patent drawingFigure 1~2
  • EP3566895A1 patent drawingFigure 3~6
  • EP3566895A1 patent drawingFigure 7~8

AI summary

The invention relates to a current collector (1, 15) for a rail vehicle that can be operated in at least one direction of travel (F), in particular for a high-speed rail vehicle, with at least one contact element carrier (4) with a contact element (3) for electrically contacting a current conductor running along a track, with a pressure device by which the contact element carrier (4) can be pressed against the current conductor, and with a wind deflector (2) with at least one wind deflector profile (7) for generating lift or downforce in the airflow of the rail vehicle, wherein the wind deflector (2) is detachably attached to the contact element carrier (4) and has a length (l) that is a major part of the length of a contact element carrier (L).