Rail Cutting Clamp With Rocker Arm for Profile-Safe Securing
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Solution Overview
Problem
Existing securing devices for portable cutting machines, such as those used for cutting railroad rails, face issues like imprint creation, user inexperience, and compatibility problems due to the use of pointed screws and U-shaped jaws that may not match the rail profile, leading to potential detachment during cutting.
Innovation Solution
A securing apparatus with a base and pivotable arms that utilize angled contact surfaces and a rocker arm mechanism, actuated by a clamping device, to securely clamp elongated profiled objects like railroad rails, allowing for lateral and vertical clamping forces and easy release, while accommodating different rail profiles through adjustable spindle attachments.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If a pointed screw is used to attach the securing device to the rail, then the securing device can be firmly attached, but it leaves an imprint in the rail that may act as a crack-initiation and requires prior knowledge for correct mounting
Solution Approach 1:
The patent removes the pointed screw attachment mechanism from the securing device. Instead of using a pointed screw that penetrates and imprints the rail, the invention uses a base with contact surfaces that distribute pressure over a larger area of the rail head, eliminating the harmful imprint while maintaining secure attachment
Solution Approach 2:
The patent applies local quality by designing contact surfaces with specific geometric properties (flat surfaces, contact areas) that are optimized for distributing load across the rail head material. This local adaptation of the attachment interface prevents stress concentration that would lead to imprint formation and crack initiation
2Ease of manufacture
If U-shaped jaws with fixed profile are used, then the securing device can be manufactured simply, but it may not match different rail profiles making it difficult or impossible to use
Solution Approach 1:
The patent introduces dynamic adaptability through the rocker arm mechanism that allows the clamping surfaces to adjust their position and angle. The arms can pivot and adapt to different rail profiles and dimensions, enabling the same securing device to work with various rail types without requiring multiple fixed-profile jaw sets
Solution Approach 2:
The patent enables parameter changes by allowing the clamping geometry to vary through the rocker arm mechanism. The contact points, angles, and distances between clamping surfaces can change to match different rail profiles, while the base structure remains relatively simple and easy to manufacture
3Ease of operation
If a manual screw actuation mechanism is used, then the securing device can be actuated without power, but it requires user knowledge and may not provide sufficient clamping force for heavy-duty applications
Solution Approach 1:
The patent employs curved surfaces and geometric shapes in the rocker arm mechanism that create mechanical advantage through leverage and force multiplication. The curved contact surfaces and pivot points transform small manual input forces into large clamping forces on the rail, enabling heavy-duty applications while maintaining manual actuation
Solution Approach 2:
The patent adds a dimensional aspect to the force application through the rocker arm's pivoting motion. Instead of linear screw movement, the mechanism uses rotational and angular motion to multiply force, providing sufficient clamping capability while remaining manually operable
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The solution provides a secure, adjustable, and user-friendly method for anchoring cutting machines at right angles to the rail, minimizing the risk of detachment and adapting to various rail profiles, ensuring precise cutting and ease of use.
Implementation Method 1
a rocker arm (110) having a first end (111), a central portion (113) and a second end (112)... mounted pivotable about a first axis (A1) at right angles to the parallel plates (102, 102') between a second end (109, 109') of each plate, which first pivot axis (A1) is arranged through the central portion (113) of the rocker arm (110)
Implementation Method 2
The rocker arm (110) is actuated by a clamping device (115)... the clamping forces towards the lower edges are directed in a combined both lateral and vertical direction
Implementation Method 3
A clamping device (115) is provided for actuating the rocker arm (110)... the third contact surface (114) of the rocker arm (110) is arranged to be displaced towards a second lower edge (11d) of the rail head (11c) to clamp the profiled object (11)
Implementation Method 4
each plate (102, 102') comprising a central, first contact surface (105, 105') arranged to contact the upper surface of the object (11); and a second inwardly angled contact surface (106, 106') extending from a first end (108, 108') of the plates (102, 102') towards a corresponding side surface (11a) of the object (11), and arranged to contact a first lower edge (11c) of the rail head (11c)
Data Source
AI summary
The invention relates to an apparatus arranged to secure a portable cutting machine on an elongated profiled object, said apparatus comprising a base adapted to be disposed on an upper surface of the profiled object and at least one arm mounted to the base at right angles to the main extension of said object; the base comprising two parallel, spaced plates with an opening for receiving the object; each plate comprising a central, first contact surface arranged to contact the upper surface of the object; and a second inwardly angled contact surface extending from a first end of the plate towards a corresponding side surface of the object; that the base further comprises a rocker arm having a first end, a central portion and a second end; which rocker arm is mounted pivotable about a first axis at right angles to the parallel plates.


