Rail Vehicle DC Link With High-Voltage Accumulator Bridging

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Passenger rail vehicles face challenges in maintaining uninterrupted electrical energy supply due to increased energy consumption and the need to prioritize safety systems, as conventional batteries and power supplies struggle with high current demands and voltage compatibility, leading to inefficient discharge and limited bridging time during locomotive changes or overhead line separations.

Innovation Solution

An electrical energy supply device for rail vehicles featuring a high-voltage converter feeding a DC intermediate circuit, which connects to a high-voltage accumulator that can power all consumers, including those requiring inverters, with a DC-DC converter for low-voltage consumers, and a DC voltage distribution rail for redundancy and alternative energy supply, allowing for uninterrupted operation during energy supply failures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Duration of action of moving object

If conventional low-voltage batteries are used to power electrical consumers during power supply interruptions, then the system can provide uninterrupted power to safety systems, but the discharge time is limited and energy losses are high due to high current demands

Engineering Contradiction:
Improvedischarge timeVSAvoidenergy losses
Core Design Contradiction:
Duration of action of moving objectVSLoss of energy

Solution Approach 1:

The patent changes the voltage parameter from conventional low-voltage (24V-110V) to high-voltage (600V or more) for the accumulator system. This parameter change allows the same energy to be delivered with much lower current, reducing I²R losses and enabling longer discharge times while powering the same electrical consumers through appropriate voltage conversion

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If high-voltage accumulators are connected to the DC intermediate circuit, then all electrical consumers including HVAC and kitchen appliances can be powered during interruptions, but the system complexity increases due to voltage matching requirements

Engineering Contradiction:
Improvepower supply capabilityVSAvoidsystem complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The high-voltage accumulator system serves multiple functions: it powers safety systems, general electrical consumers, HVAC equipment, and kitchen appliances during power interruptions. The DC intermediate circuit acts as a universal interface that can supply different voltage levels to various consumer types, making the system highly adaptable while managing complexity through standardized architecture

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The DC intermediate circuit serves as an intermediary between the high-voltage accumulator and various electrical consumers. It enables voltage conversion and distribution to different load types without requiring direct high-voltage connections to each consumer, thus reducing system complexity while maintaining versatility

Inventive Principle:
Principle #24Intermediary (Mediator)

3Adaptability or versatility

If low-voltage batteries are used to power AC or three-phase loads via inverters, then these loads can operate during power interruptions, but the high current discharges cause increased losses and reduced discharge time

Engineering Contradiction:
Improveload compatibilityVSAvoiddischarge time
Core Design Contradiction:
Adaptability or versatilityVSDuration of action of moving object

Solution Approach 1:

The patent changes the voltage parameter from low-voltage to high-voltage for energy storage, which enables the same energy capacity to support AC and three-phase loads via inverters for much longer durations. The high-voltage accumulator delivers power at lower current, reducing losses and extending discharge time while maintaining compatibility with various load types through the inverter interface

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Ensures continued operation of all energy consumers, including HVAC and kitchen appliances, by utilizing high-voltage accumulators with low losses, preventing service disruptions and extending the bridging time, while allowing for distributed assembly placement and even weight distribution across rail vehicles.

Implementation Method 1

at least one high-voltage accumulator is connected to the DC intermediate circuit

Methodology Applied
Scientific EffectAccumulator (energy): Accumulator (energy)

Implementation Method 2

a high-voltage battery feeds into the DC intermediate circuit

Methodology Applied
Scientific EffectBattery (electricity): Battery (electricity)

Implementation Method 3

a high-voltage converter feeding a DC intermediate circuit

Methodology Applied
Scientific EffectElectromagnetic conversion: Electromagnetic Induction

Implementation Method 4

from which inverters are supplied

Methodology Applied
Scientific EffectInversion (electrical):

Implementation Method 5

DC loads must be supplied from the DC intermediate circuit via DC-DC converters

Methodology Applied
Scientific EffectDC-DC conversion:

Data Source

PatentEP4245594A1Electric energy supply device for a rail vehicle
Publication Date: 2023.09.20 SIEMENS MOBILITY AUSTRIA GMBH
  • EP4245594A1 patent drawingFigure 1~2
  • EP4245594A1 patent drawingFigure 3~4
  • EP4245594A1 patent drawingFigure 5

AI summary

Electrical power supply device for a rail vehicle (1), comprising a train busbar (2) and a DC intermediate circuit (4) supplied from the train busbar (2) via a high-voltage converter (3), from which inverters (7, 8) are supplied, wherein at least one high-voltage accumulator (13) is connected to the DC intermediate circuit (4).