Rail Displacement Sensor Using Hinge-Coupled Angle Measurement

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Solution Overview

Problem

Conventional methods for measuring railroad displacement are unreliable due to the inability to install sensors on concrete railroad ties and indirect measurement of rail displacement, which can lead to inaccurate data and safety issues.

Innovation Solution

An apparatus comprising rail fixing members and sensor casings with angle sensors that directly measure rail displacement by being fixed to the rail and hinge-coupled to accommodate subsidence, allowing for precise measurement regardless of the material type of the railroad ties.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If sensors are installed on railroad ties to measure displacement, then displacement measurement is possible, but it becomes impossible to install sensors when railroad ties are made of concrete material

Engineering Contradiction:
Improvesensor installation capabilityVSAvoidmaterial compatibility
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The invention introduces rail fixing members as intermediary components that attach to the rail rather than the railroad tie. These fixing members serve as a mediator that enables sensor installation without requiring direct attachment to the tie, thus solving the incompatibility with concrete ties while maintaining measurement capability

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

Instead of attaching sensors directly to the railroad tie as in conventional methods, the invention inverts the attachment strategy by fixing sensors to the rail itself through separate fixing members. This reversal enables universal application across different tie materials including concrete

Inventive Principle:
Principle #13The other way round (Inversion)

2Ease of operation

If displacement is measured indirectly through railroad ties, then measurement can be performed, but reliability of measured data decreases

Engineering Contradiction:
Improvemeasurement implementationVSAvoiddata accuracy
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The invention extracts the measurement target from the railroad tie system and directly attaches sensors to the rail. By separating the sensor mounting function (performed by fixing members) from the measurement target (the rail itself), the system achieves direct measurement with higher reliability while maintaining ease of installation

Inventive Principle:
Principle #2Taking out (Extraction)

3Measurement precision

If sensors are directly exposed to measure rail displacement, then direct measurement is achieved, but sensors become vulnerable to damage from external loads

Engineering Contradiction:
Improvedirect measurement capabilityVSAvoidsensor durability
Core Design Contradiction:
Measurement precisionVSStrength

Solution Approach 1:

The rail fixing members are designed to absorb and distribute external loads before they reach the sensor. The fixing members act as a protective buffer that cushions the sensor from direct exposure to mechanical stresses, vibrations, and environmental factors while maintaining measurement precision

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances data reliability by directly measuring rail displacement, ensuring stable and precise measurement even with concrete ties, and addresses the challenge of indirect measurement by providing a structural configuration that prevents sensor damage from external loads.

Implementation Method 1

an angle sensor installed at the lengthwise sensor casing 200a so as to measure a change of an angle between the pair of rail fixing members 100

Methodology Applied
Scientific EffectAngle measurement:

Implementation Method 2

two ends of the lengthwise sensor casing 200a may be hinge-coupled to the lengthwise hinge coupling portions 101a of the pair of rail fixing members 100, so as to be hinge-driven in correspondence to subsidence of the one rail 10

Methodology Applied
Scientific EffectHinge mechanism: Hinge

Data Source

PatentUS9857207B2Apparatus for measuring displacement of railroad
Publication Date: 2018.01.02 HOSEUNG E&C
  • US9857207B2 patent drawing
  • US9857207B2 patent drawing
  • US9857207B2 patent drawing

AI summary

An apparatus for measuring a displacement of a railroad includes a pair of rail fixing members 100 fixed to enclose a lower part of one rail 10, and installed to be spaced from each other; a lengthwise sensor casing 200a installed between the pair of rail fixing members 100; and an angle sensor installed at the lengthwise sensor casing 200a so as to measure a change of an angle between the pair of rail fixing members 100. With such a configuration, the present invention can be applied to a structure of railroad ties formed of a concrete material. Further, data can be obtained with high reliability, since a displacement of the rail is directly measured.