Rail Vehicle Drive Layout for Balanced Axle Load and Crosswind Stability

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Solution Overview

Problem

Existing rail vehicles face issues with high axle load, uneven weight distribution, and lack of crosswind stability, particularly when heavy components like transformers or power converters are placed in the roof, leading to instability.

Innovation Solution

A rail vehicle design with a drive arrangement that separates traction motor units, transformer units, and power converter units, with primary and secondary units connected between wheel units to achieve balanced weight distribution and improved crosswind stability, using modular manufacturing to optimize axle load distribution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If heavy equipment such as transformers or power converters are arranged in the roof of locomotives, then power transmission capability is improved, but crosswind stability deteriorates

Engineering Contradiction:
Improvepower transmission capabilityVSAvoidcrosswind stability
Core Design Contradiction:
PowerVSStability of the object's composition

Solution Approach 1:

The drive device is segmented into separate functional units: transformer units, power converter units, and traction motor units. These units are distributed across different wheel units rather than concentrated in one location (such as the roof), thereby maintaining power transmission capability while improving crosswind stability through balanced weight distribution.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The arrangement transitions from vertical stacking (roof-mounted equipment) to horizontal distribution across multiple wheel units. This spatial reconfiguration along the longitudinal axis of the vehicle distributes weight more evenly, improving stability while maintaining the required power transmission function.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Device complexity

If power and components are concentrated in one location, then device complexity is reduced, but weight distribution becomes uneven

Engineering Contradiction:
Improvecomponent arrangement simplicityVSAvoidweight distribution
Core Design Contradiction:
Device complexityVSWeight of moving object

Solution Approach 1:

The drive device is divided into modular functional units (transformer units, power converter units, traction motor units) that are distributed across different wheel units. This segmentation achieves balanced weight distribution while keeping each module relatively simple and standardized.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different wheel units are assigned different functional components based on local requirements. For example, one wheel unit may have a transformer unit while another has a power converter unit, optimizing both weight distribution and functional performance across the vehicle.

Inventive Principle:
Principle #3Local quality

3Weight of moving object

If traction motor units are separated from transformer and power converter units, then weight distribution is optimized, but device complexity increases

Engineering Contradiction:
Improveweight distributionVSAvoiddrive arrangement complexity
Core Design Contradiction:
Weight of moving objectVSDevice complexity

Solution Approach 1:

The drive device is segmented into separate transformer units, power converter units, and traction motor units that are distributed across different wheel units. This segmentation optimizes weight distribution while the modular nature of the segments keeps individual components manageable and standardized.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The separated units are designed as universal modules that can be interchangeably arranged across different wheel units. Each module type (transformer unit, power converter unit, traction motor unit) serves multiple potential locations, reducing overall system complexity through standardization despite the distributed arrangement.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution results in optimized weight distribution and enhanced crosswind stability, allowing for more even weight distribution across the vehicle, improving operational efficiency and stability, especially in double-decker configurations.

Implementation Method 1

at least one transformer unit (7)... transforms electrical energy

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

at least one power converter unit (8)... converts electrical energy

Methodology Applied
Scientific EffectPower conversion:

Implementation Method 3

at least one traction motor unit (9)... converts electrical energy to mechanical energy

Methodology Applied
Scientific EffectElectromagnetic force: Lorentz Force

Data Source

PatentEP3265358B2Rail vehicle, method for driving a railway vehicle and a method for the production of a rail vehicle
Publication Date: 2023.10.18 STADLER RAIL
  • EP3265358B2 patent drawingFigure 1
  • EP3265358B2 patent drawingFigure 2
  • EP3265358B2 patent drawingFigure 3

AI summary

Rail vehicle (1), method for producing and method for driving a rail vehicle (1) which comprises at least one car body (2). The car body (2) comprises two car body ends (3, 4) and is supported in the region of the car body ends (3, 4) on each wheel unit (5, 6). At least one wheel unit (5, 6) is designed to be driven. The rail vehicle further comprises a drive arrangement, wherein the drive arrangement comprises at least one transformer unit (7), at least one traction motor unit (9) and at least one power converter unit (8). A primary transformer unit (7) and primary power converter unit (8) are arranged in the region of the first wheel unit (5). The primary transformer unit (7) and the primary power converter unit (8) are connected to the second wheel unit (6) such that the traction motor unit (9) of the second wheel unit (6) can be driven by the primary transformer unit (7) and the primary power converter unit (8).