Rail Damage Detection via Elastic Wave Source Positioning

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Solution Overview

Problem

Conventional methods for detecting rail abnormalities, such as rail breakage, often fail to detect issues early enough or require numerous sensors, making it difficult to determine the damaged area effectively, which can lead to serious accidents.

Innovation Solution

A damaged region determination system that uses a plurality of sensors to detect elastic waves generated by electrolytic corrosion in rails, a position locator to determine the source of these waves, and a determiner to identify the damaged region based on the wave sources, allowing for early detection of rail damage before breakage occurs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional methods are used to detect rail breakage, then detection capability is achieved, but detection timing is too late (after damage occurs)

Engineering Contradiction:
Improvedetection capabilityVSAvoiddetection timing
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The system performs preliminary detection of rail abnormalities by monitoring elastic waves before actual breakage occurs. The elastic wave sensors detect changes in the rail structure at early stages of damage, enabling preventive maintenance before critical failure happens.

Inventive Principle:
Principle #10Preliminary action

2Loss of time

If conventional early detection methods are used, then early detection capability is improved, but the number of sensors required increases significantly

Engineering Contradiction:
Improvedetection timingVSAvoidnumber of sensors
Core Design Contradiction:
Loss of timeVSDevice complexity

Solution Approach 1:

The elastic wave sensors serve multiple functions: detecting rail breakage, identifying abnormal sounds, locating damage positions, and determining damage areas. This multi-functionality reduces the need for separate detection systems and minimizes the total number of sensors required.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system combines detection, positioning, and damage area determination functions into a single integrated system using elastic wave sensors. By merging these functions, the patent reduces sensor quantity while maintaining comprehensive monitoring capability.

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If more sensors are installed to improve detection coverage, then detection capability is improved, but system complexity and cost increase

Engineering Contradiction:
Improvedetection coverageVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces complex multi-sensor mechanical detection systems with an elastic wave-based detection system. This substitution simplifies the overall system while maintaining or improving detection reliability through the physics-based elastic wave propagation characteristics.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables the early detection of rail damage, reducing the risk of accidents by accurately determining the damaged area through the analysis of elastic waves, thereby facilitating timely countermeasures.

Implementation Method 1

a plurality of sensors detects elastic waves generated in a target object related to a railway

Methodology Applied
Scientific EffectElastic wave: Vibration

Data Source

PatentUS11946906B2Damaged region determination system, determination apparatus and damaged region determination method
Publication Date: 2024.04.02 KK TOSHIBA
  • US11946906B2 patent drawing
  • US11946906B2 patent drawing
  • US11946906B2 patent drawing

AI summary

According to one embodiment, a damaged region determination system of the embodiment includes a plurality of sensors, a position locator, and a determiner. The plurality of sensors detects elastic waves generated in a target object related to a railway which is a determination target of a damaged region. The position locator locates positions of sources of a plurality of elastic waves based on the plurality of elastic waves detected by each of the plurality of sensors. The determiner determines the damaged region in the target object based on the positions of the sources of the plurality of elastic waves.