Rail Freight Grid Reduces Aerodynamic Drag

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Solution Overview

Problem

Rail freight transport experiences significant energy losses due to aerodynamic inefficiencies, particularly in open-top bulk goods wagons, which increase operating costs and environmental pollution, despite conventional solutions like closed covers or tarpaulins being cumbersome and costly.

Innovation Solution

A transport container with a grid that bridges the top opening, enhancing aerodynamic efficiency by reducing air resistance while allowing easy loading and unloading, and increasing structural strength and payload capacity through strategically arranged cross and longitudinal struts.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If closed wagon covers or tarpaulins are used to reduce air resistance, then aerodynamic efficiency is improved, but device complexity and ease of operation deteriorate due to cumbersome installation and removal processes

Engineering Contradiction:
Improveaerodynamic energy lossVSAvoidloading operation ease
Core Design Contradiction:
Loss of energyVSEase of operation

Solution Approach 1:

The patent applies a grid structure made of porous or open-mesh material at the top opening of the transport container. This grid allows air to pass through while maintaining aerodynamic efficiency, eliminating the need for solid covers that would obstruct loading operations. The porous nature of the grid enables both energy reduction and operational ease simultaneously.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The grid structure is segmented into multiple bars or struts arranged in a pattern that provides aerodynamic benefits while maintaining open spaces for loading. This segmentation allows the structure to reduce air resistance without requiring complete closure, thus preserving ease of loading operations.

Inventive Principle:
Principle #1Segmentation

2Loss of energy

If closed wagon covers are used to reduce air resistance, then aerodynamic efficiency is improved, but device complexity increases due to locking systems and maintenance requirements

Engineering Contradiction:
Improveaerodynamic energy lossVSAvoidcover system complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent extracts the essential aerodynamic function from complex closed cover systems and implements it through a simple, fixed grid structure. By taking out only the necessary air-flow management function and implementing it through a permanent grid, the solution eliminates locking systems and reduces maintenance requirements while maintaining aerodynamic efficiency.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The grid structure is designed to be dynamically integrated into the container design, eliminating the need for movable covers and locking mechanisms. The fixed grid provides continuous aerodynamic benefit without the complexity of systems that must be assembled and disassembled.

Inventive Principle:
Principle #15Dynamics

3Ease of operation

If open-top design is used for easy loading, then ease of operation is improved, but aerodynamic efficiency deteriorates due to air turbulence and resistance

Engineering Contradiction:
Improveloading operation easeVSAvoidaerodynamic energy loss
Core Design Contradiction:
Ease of operationVSLoss of energy

Solution Approach 1:

The grid made of porous or open-mesh material allows bulk goods to be easily loaded from above while simultaneously reducing aerodynamic drag. The porous structure permits material passage during loading but creates aerodynamic benefits during transport by managing air flow over the container.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The grid structure provides localized aerodynamic treatment at the top opening area where it is most needed, while maintaining the open-top design for loading. This local application of aerodynamic optimization preserves the operational advantages of open loading while mitigating the energy losses at the critical opening area.

Inventive Principle:
Principle #3Local quality

4Loss of energy

If grid structure is added to reduce air resistance, then aerodynamic efficiency is improved, but weight of the transport container increases

Engineering Contradiction:
Improveaerodynamic energy lossVSAvoidcontainer weight
Core Design Contradiction:
Loss of energyVSWeight of moving object

Solution Approach 1:

The grid is segmented into a lattice structure with many thin bars rather than a solid plate, significantly reducing material usage and weight. This segmented approach provides aerodynamic benefits through the pattern of bars while keeping the overall weight addition minimal compared to solid cover alternatives.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The use of porous or open-mesh grid materials provides aerodynamic efficiency with minimal material mass. The porous structure achieves drag reduction through its geometric pattern rather than through solid material, thus minimizing weight increase while maintaining aerodynamic performance.

Inventive Principle:
Principle #31Porous materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The grid design reduces air turbulence, lowers energy consumption, and increases payload capacity, making rail freight transport more energy-efficient and environmentally friendly while maintaining ease of loading and unloading.

Implementation Method 1

air turbulence on the side walls that limit the direction of travel

Methodology Applied
Scientific EffectAir turbulence: Turbulence

Implementation Method 2

aerodynamic resistance, which on the one hand increases operating costs

Methodology Applied
Scientific EffectAerodynamic resistance: Drag

Data Source

PatentEP2830924B1Transport container, vehicle, traction group, method for loading a transport container, and method for transporting bulk material
Publication Date: 2019.11.27 HAVELLANDISCHE EISENBAHN
  • EP2830924B1 patent drawingFigure 1
  • EP2830924B1 patent drawingFigure 2~3
  • EP2830924B1 patent drawing

AI summary

The present invention relates to a transport container, in particular for use on or with a rail vehicle, to a vehicle itself and to a traction group which has at least one of the vehicles according to the invention. Furthermore, the invention relates to a method for loading the transport container and to a method for transporting bulk material by means of the vehicle according to the invention. The transport container according to the invention comprises a transport space (10) for receiving goods to be transported, which transport space (10) has at least one opening (12) on the top side (11) thereof, characterized in that the transport container has a grille (20) which covers the opening (12) at least partially.