Rail-Guided Cargo Platform With Retractable Cassette and Wheels

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Solution Overview

Problem

Substantial labor, time, and cost are spent on managing cargo due to inefficiencies in transporting, storing, and loading/unloading cargo, particularly in vehicles, where specific environmental conditions are not readily available or customizable.

Innovation Solution

A cargo device with a platform and retractable cassettes and wheels that engage with rails for movement and data/power transfer, allowing for controlled transport and storage modes based on cargo requirements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If cargo is manually loaded and transported using traditional methods, then labor and time are required for each cargo item, but automation and efficiency are reduced

Engineering Contradiction:
Improvecargo loading and transport efficiencyVSAvoidcargo handling system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The cargo handling system is divided into independent modular units: a platform for carrying cargo, retractable wheels for movement, and engageable cassettes for rail interaction. Each module performs a specific function and can operate independently, enabling automated cargo transport while maintaining system simplicity through functional decomposition

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The cargo device is equipped with autonomous capabilities including self-propulsion through actuated wheels, self-positioning through rail cassette engagement, and self-control through integrated controllers. The system can autonomously transport cargo from loading to destination without continuous manual intervention, significantly improving productivity while keeping the overall system architecture simple

Inventive Principle:
Principle #25Self-service

2Adaptability or versatility

If traditional cargo storage in vehicles is used, then cargo can be stored, but environmental conditions cannot be customized for specific cargo requirements

Engineering Contradiction:
Improvecargo environment customizationVSAvoidvehicle cargo system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The cargo platform incorporates dynamic environmental control systems that can adjust temperature, humidity, and other environmental parameters based on cargo requirements. The platform can transition between different operational states (transport mode with wheels engaged, storage mode with cassettes engaged to rails) and adapt its environment accordingly, providing customization without requiring a completely different storage system for each cargo type

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The cargo device is designed as a multi-functional platform that can serve multiple purposes: transporting cargo autonomously, storing cargo in designated locations along the rail system, and providing customized environmental conditions for different cargo types. This universal design allows a single system to handle diverse cargo requirements without increasing overall system complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Loss of time

If cargo transport requires manual handling and traditional vehicles, then existing infrastructure can be used, but time and operational costs increase

Engineering Contradiction:
Improvecargo transport timeVSAvoidcargo management efficiency
Core Design Contradiction:
Loss of timeVSProductivity

Solution Approach 1:

The system replaces manual mechanical cargo handling with automated electromechanical propulsion. The actuated wheels provide powered movement instead of manual pushing or pulling, while the rail-based cassette engagement system automates positioning and stopping. This substitution dramatically reduces transport time and eliminates the need for continuous manual labor, simultaneously improving both time efficiency and overall productivity

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS12391294B2Cargo device
Publication Date: 2025.08.19 LEAR CORP
  • US12391294B2 patent drawing
  • US12391294B2 patent drawing
  • US12391294B2 patent drawing

AI summary

A cargo device, cargo management system and method of managing cargo are provided. A cargo device includes a platform having a top side configured to support cargo thereon; a cassette attached to the platform, the cassette configured to engage with at least one corresponding rail in a surface, and electrically communicate with the at least one corresponding rail to receive power and/or data related to the cargo from a controller to actuate the wheels, the cassette, or both; and wheels attached to the platform, the cassette, or both, the wheels being configured to move the platform along the surface. One or both of the cassette and the wheels are retractable based on the data such that the cassettes are moved between an engaged position with the corresponding rail and a disengaged position with the corresponding rail.