Rail-guided transport apparatus for IC manufacturing alignment

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Solution Overview

Problem

In the manufacturing of integrated circuit devices, the existing article transport apparatuses require additional time and processes to accurately match the vertical ascent and descent position of the mounting portion with ports and shelves, leading to inefficiencies and potential defects during transport.

Innovation Solution

The article transport apparatus features a rail system with interconnected straight, curved, and oblique paths, allowing the traveling portion to adjust its position easily by using steering wheels and guide rails, enabling the mounting portion to align with ports and shelves without a separate alignment process, thus ensuring accurate and efficient transport.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a separate alignment process is performed to match the mounting portion position with ports and shelves, then positioning accuracy is improved, but process time increases

Engineering Contradiction:
Improvepositioning accuracyVSAvoidprocess time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The rail portion is pre-configured with multiple straight rails and connecting rails arranged in specific patterns before operation begins. This preliminary arrangement of the rail structure eliminates the need for separate alignment processes during operation, as the mounting portion can directly access ports and shelves through the pre-established travel paths.

Inventive Principle:
Principle #10Preliminary action

2Adaptability or versatility

If the apparatus size is changed when replacing manufacturing equipment, then adaptability to new production requirements is improved, but alignment adjustment complexity increases

Engineering Contradiction:
ImproveadaptabilityVSAvoidalignment adjustment complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The rail portion design with multiple straight rails extending in different directions and connecting rails linking them creates a universal travel path system. This configuration allows the mounting portion to reach various ports and shelves regardless of apparatus size changes or equipment replacements, eliminating the need for complex alignment adjustments when adapting to new production requirements.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS20230192152A1Apparatus for transporting article
Publication Date: 2023.06.22 SYSTEM ENGINEERING MEGA SOLUTION CO LTD
  • US20230192152A1 patent drawing
  • US20230192152A1 patent drawing
  • US20230192152A1 patent drawing

AI summary

An article transport apparatus includes a traveling portion configured to travel along a rail portion and a mounting portion configured to have a structure suspended under a traveling portion to mount articles thereon, in particular, the rail portion includes a plurality of first straight rails extending in a first direction while being arranged parallel to each other at first intervals, a plurality of second straight rails extending in a second direction perpendicular to the first direction while being arranged parallel to each other at second intervals, and a connecting rail configured to connect between the first straight rails and the second straight rails, which perpendicularly face each other, so that the traveling portion travels between the first straight rails and the second straight rails perpendicularly facing each other.