Modular Rail Vehicle Lighting for Irregular Interior Profiles

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Solution Overview

Problem

Conventional lighting devices in rail vehicles, such as LED and fluorescent lamps, fail to provide an effective illumination for irregularly shaped interior decorations like wavy designs, as they illuminate in lines, planes, or points, lacking a cohesive and aesthetically pleasing lighting effect.

Innovation Solution

A rail vehicle lighting system comprising a series of short lighting fixtures assembled into a long fixture that matches the wavy shape of the interior decoration, with twisted section bodies ensuring consistent light source angles and adjustable gaskets or mounting clasp seats to maintain uniform light source distances from the vehicle body, enhancing both the shape matching and heat dissipation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If conventional LED or fluorescent lamps are used for lighting, then the lighting device can provide basic illumination, but it cannot achieve a good illumination effect on irregular interior decoration with wavy structure

Engineering Contradiction:
Improveillumination effectVSAvoidadaptability to irregular shape
Core Design Contradiction:
Illumination intensityVSAdaptability or versatility

Solution Approach 1:

The lighting device is divided into multiple short lighting fixtures that are assembled into a long lighting fixture. Each short fixture can be independently positioned and oriented to match the wavy profile of the irregular interior decoration, allowing the overall system to conform to complex geometries while maintaining consistent illumination quality across the entire structure.

Inventive Principle:
Principle #1Segmentation

2Illumination intensity

If the lighting fixture is shaped to match the irregular interior decoration, then the illumination effect is improved, but the device complexity increases

Engineering Contradiction:
Improveillumination effectVSAvoidfixture structure complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The complex wavy-shaped lighting fixture is segmented into multiple identical or similar short lighting fixtures. Each module has a standardized structure that is relatively simple to manufacture, but when assembled together in sequence, they collectively form the complex wavy shape required to match the irregular interior decoration, thereby distributing the complexity across multiple simple modules rather than requiring one complex monolithic fixture.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Multiple short lighting fixtures are combined and assembled into a long lighting fixture that spans the entire irregular interior decoration. By merging these modular units with consistent structural design, the system achieves the desired complex wavy shape while maintaining manufacturing simplicity through standardization of individual components.

Inventive Principle:
Principle #5Merging (Combining)

3Shape

If multiple short lighting fixtures are assembled into a long fixture, then the shape matching is improved, but the manufacturing precision requirement increases

Engineering Contradiction:
Improveshape matchingVSAvoidassembly precision
Core Design Contradiction:
ShapeVSManufacturing precision

Solution Approach 1:

The lighting system is segmented into multiple short fixtures with standardized interfaces and mounting features. This segmentation allows for modular assembly where each unit can be manufactured with standard tolerances, and the cumulative effect of assembling multiple precise modules achieves the overall shape matching requirement, reducing the burden on individual component precision compared to manufacturing one large custom-shaped fixture.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves a satisfactory illumination effect within the carriage by ensuring consistent light source angles and uniform light distribution, thereby improving the appearance and comfort of the vehicle's interior.

Implementation Method 1

each of the short lighting fixtures is provided with a section body, a light source is provided on the section body

Methodology Applied
Scientific EffectLight emission: Light Emitting Diode

Data Source

PatentEP3392559B1Rail vehicle illuminator
Publication Date: 2024.03.13 CRRC QINGDAO SIFANG CO LTD
  • EP3392559B1 patent drawingFigure 1
  • EP3392559B1 patent drawingFigure 2~4
  • EP3392559B1 patent drawingFigure 5

AI summary

A rail vehicle lighting device includes: a plurality of short lighting fixtures (3) assembled into a long lighting fixture (4) having a shape matching with a shape of an irregular interior decoration (1). Each of the short lighting fixtures (3) is provided with a section body (5). A light source (12) is provided on the section body (5). The section body (5) is twisted such that illumination angles of included angles between each of the light source (12) and a horizontal plane are consistent. In the rail vehicle lighting device, the a plurality of short lighting fixtures (3) are assembled into the long lighting fixture (4) having the shape matching with the shape of the irregular interior decoration (1), thereby satisfying a requirement on a shape of a lighting fixture. By arranging the twisted section body (5), respective points of the long lighting fixture (4) have consistent light source illumination angles, thereby achieving a satisfactory illumination effect inside a carriage having an irregular interior decoration, and accordingly improving the appearance of the carriage.