Rail Loading Simulation via Segmented Actuator Arrays

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Solution Overview

Problem

Current methods for simulating the dynamic loading of a wheel axle in rail transportation, such as laboratory model tests and in-situ tests, face challenges in replicating high-speed moving loads due to size limitations and environmental complexity, leading to poor repeatability and inability to accurately mimic the mobility of wheel axle loads.

Innovation Solution

A simulated loading method and apparatus that uses a verified train-rail-subgrade theory model to generate force-time history curves for actuators, which are then applied sequentially along the rail direction with a determined time interval, allowing for the simulation of moving loads at various speeds by cutting rails into segments and using actuators connected to distribution beams with anti-drop members to apply dynamic excitation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If laboratory model test is used to simulate wheel axle loading, then the loading process can be controlled, but the model size and moving speed are limited making it difficult to realize high-speed moving loading

Engineering Contradiction:
Improvemoving speed of wheel axle loadVSAvoidmodel size
Core Design Contradiction:
SpeedVSVolume of moving object

Solution Approach 1:

The patent divides the continuous rail into multiple independent rail segments positioned at different locations. Each segment is equipped with its own actuator that applies load independently. This segmentation allows the system to simulate the moving load effect by sequentially activating actuators along the rail direction, thereby achieving high-speed moving load simulation without requiring a physically large model or high moving speeds.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent uses multiple actuators to copy the wheel axle load at different positions along the rail. Instead of physically moving a single load, the system creates multiple copies of the load effect through distributed actuators that apply identical or similar load patterns at different locations and times, simulating the passing wheel axle load.

Inventive Principle:
Principle #26Copying

2Reliability

If in-situ test is used to adopt actual moving process of the wheel axle, then the real loading condition can be captured, but the environment is complicated and cannot be easily controlled resulting in poor repeatability

Engineering Contradiction:
Improverepeatability of testVSAvoidenvironmental complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent employs dynamic control of multiple actuators with adjustable timing and amplitude parameters. The actuators can be programmed to apply loads with specific time intervals and force patterns that simulate different wheel axle speeds and loading conditions. This dynamic control capability allows the system to replicate real moving load conditions while maintaining a controlled laboratory environment, thereby achieving both realism and repeatability.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent enables variation of key parameters such as load amplitude, time interval between successive loads, and actuator activation sequence. By changing these parameters, the system can simulate different wheel axle speeds, weights, and loading patterns without altering the physical test environment, thus maintaining environmental simplicity while achieving diverse test conditions with high repeatability.

Inventive Principle:
Principle #35Parameter changes

3Speed

If rapid rotating eccentric block is used to create vertical excitation, then high-frequency excitation of fixed position can be achieved, but the mobility of the load of the wheel axle cannot be achieved

Engineering Contradiction:
Improveexcitation frequencyVSAvoidmobility of load
Core Design Contradiction:
SpeedVSEase of operation

Solution Approach 1:

The patent replaces the single rotating eccentric block with multiple distributed actuators along the rail. Each actuator can generate high-frequency vertical excitation independently, and by coordinating their activation timing, the system simulates the moving load effect. This segmentation approach maintains the high excitation frequency capability while adding the mobility feature that the single rotating block cannot provide.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from a single-point excitation system (rotating eccentric block at one location) to a distributed multi-point excitation system. By adding the spatial dimension of multiple actuator positions along the rail and controlling their temporal activation sequence, the system achieves both high-frequency excitation and load mobility, effectively moving the excitation source along the rail direction.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Ease of operation

If forward-reverse loader is used to drive vertical exciter, then moving loading of the wheel axle load can be achieved, but constant moving of the wheel axle load at high speed cannot be achieved due to size limit

Engineering Contradiction:
Improvemoving loading capabilityVSAvoidconstant high-speed moving
Core Design Contradiction:
Ease of operationVSSpeed

Solution Approach 1:

The patent replaces the mechanical forward-reverse loading mechanism with multiple stationary actuators distributed along the rail. Instead of physically moving a single exciter back and forth, the system segments the loading function across multiple fixed actuators that are activated in sequence. This eliminates the mechanical constraints of the forward-reverse mechanism and enables constant high-speed moving load simulation through electronic timing control.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent substitutes the mechanical forward-reverse loader system with an electronically controlled actuator array. The mechanical motion of moving a single exciter is replaced by electronic timing control of multiple stationary actuators. This substitution removes the mechanical size and speed limitations of the forward-reverse mechanism while maintaining the moving load simulation capability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS9747395B2Simulated loading method and apparatus for moving load of wheel axle in rail transportation
Publication Date: 2017.08.29 ZHEJIANG UNIV
  • US9747395B2 patent drawing
  • US9747395B2 patent drawing
  • US9747395B2 patent drawing

AI summary

The present invention discloses a simulated loading method and an apparatus for moving load of a wheel axle in rail transportation. Multiple actuators are arranged right above rail sleepers along rail direction. The two continuous rails are connected to the rail sleepers via fastening systems and are cut into discrete independent rail segments right above the rail sleeper. The anti-drop member satisfies the applications of compression and uplift force of the actuator. The input load of each actuator is obtained from the load-time history of a single fastening system under moving load of a wheel axle according to a train-rail-subgrade theory model, and adjacent actuators perform dynamic excitation in turn with a same time interval to achieve simulation of moving load of a wheel axle under different speed. This invention provides a reliable and convenient loading platform for experimental study of the rail transportation.