Rail Permanent Way Maintenance via Automated Object Detection

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Solution Overview

Problem

Current maintenance methods for rail vehicle permanent ways lack efficient planning and execution, relying on manual data evaluation and lacking automated systems for precise object detection and condition assessment.

Innovation Solution

A method and system that utilize a measuring system to record data, detect objects, assign them to object classes, and store positional data in a database, enabling efficient maintenance planning and execution through a multi-dimensional model and automated machine control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If manual data evaluation methods are used for permanent way maintenance, then device complexity is reduced, but productivity and measurement precision deteriorate

Engineering Contradiction:
Improvemaintenance efficiencyVSAvoidsystem complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent replaces manual mechanical evaluation methods with an automated computer-based evaluation device that processes measurement data from sensors. The evaluation device automatically detects objects, assigns them to classes, and generates maintenance information, substituting human manual analysis with automated computational processing to improve productivity and precision.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The maintenance system is designed to automatically process measurement data, detect objects, classify them, and generate maintenance information without requiring manual intervention at each step. The system serves itself by automatically evaluating its own measurement data and producing maintenance decisions, reducing the need for external manual processing.

Inventive Principle:
Principle #25Self-service

2Measurement precision

If automated object detection and classification is implemented, then measurement precision and productivity improve, but device complexity increases

Engineering Contradiction:
Improveobject detection accuracyVSAvoidevaluation system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The evaluation device segments the complex task of permanent way assessment into distinct object classes (rails, sleepers, switches, etc.). Each object type is detected and classified separately with specific parameters, allowing the system to handle complexity through structured categorization rather than monolithic processing.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system changes parameters by detecting specific characteristics of different permanent way objects (position, condition, type) and using these parameter variations to classify objects into different categories. This parameter-based classification enables precise measurement while organizing complexity through standardized parameter sets for each object class.

Inventive Principle:
Principle #35Parameter changes

3Loss of information

If comprehensive measurement data are recorded and stored, then information completeness improves, but data processing time and storage requirements increase

Engineering Contradiction:
Improvemaintenance information completenessVSAvoiddata processing time
Core Design Contradiction:
Loss of informationVSLoss of time

Solution Approach 1:

The evaluation device extracts only the essential maintenance information from comprehensive measurement data. It identifies and extracts object positions, conditions, and classifications relevant to maintenance decisions, separating useful maintenance information from raw measurement data to reduce processing time while preserving necessary information completeness.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The system performs preliminary classification and organization of measurement data as it is collected, assigning objects to classes and identifying maintenance-relevant features before final analysis. This preliminary processing structures the data in advance, reducing the time required for subsequent maintenance decision-making.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS11255055B2Method and system for maintenance of a permanent way for rail vehicles
Publication Date: 2022.02.22 PLASSER & THEURER EXPORT VON BAHNBAUMASCHINEN GMBH
  • US11255055B2 patent drawing
  • US11255055B2 patent drawing
  • US11255055B2 patent drawing

AI summary

A method for maintenance of a permanent way, roadway or travel path for rail vehicles includes determining the actual condition of the permanent way by using a measuring system to record measurement data. Objects along the permanent way are detected from the measurement data by using an evaluation device. A detected object is assigned to an object class, and at least one object class identification linked with positional data is stored in a database for a detected object. The actual condition of the permanent way is thus stored in an object-based manner, and a comparison with a target condition or with historic actual conditions is used for the planning and execution of maintenance measures. A maintenance system for executing the method is also provided.