Rail Vehicle Pantograph Selection via Contactless Voltage Detection

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Solution Overview

Problem

Existing solutions for selecting a pantograph on rail vehicles are not fully reliable and require significant technical effort, often leading to incorrect pantograph selection and increased complexity due to the need for components to be designed for the highest expected mains voltage.

Innovation Solution

A device with a sensor system that contactlessly distinguishes between different voltage systems on the contact wire, using a capacitive voltage divider and inductive voltage converter to detect the applied voltage system, allowing for the selection of the appropriate pantograph before raising it, thereby preventing incorrect upgrades and reducing component engineering effort.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If all pantographs are insulated for the highest voltage of 25 kV to prevent flashovers, then safety and reliability are improved, but device complexity and component size increase

Engineering Contradiction:
ImprovesafetyVSAvoidcomponent size
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies preliminary action by detecting the voltage system (AC or DC) on the contact wire before the pantograph is raised. The detection device measures the voltage characteristics through the lowered pantograph, allowing the control system to pre-select the appropriate pantograph configuration. This prevents incorrect pantograph selection and eliminates the need for all pantographs to be over-insulated for 25 kV, as the correct pantograph is chosen in advance based on the detected voltage system.

Inventive Principle:
Principle #10Preliminary action

2Adaptability or versatility

If both current collectors are raised simultaneously during voltage system switching, then system transition is enabled, but the risk of flashovers and incorrect selection increases

Engineering Contradiction:
Improvesystem transition capabilityVSAvoidflashover risk
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent implements feedback by using the detection device to continuously monitor the voltage system on the contact wire and providing this information to the control system. The control system uses this feedback to determine when voltage system switching is occurring and to control the raising and lowering of the appropriate pantograph. This feedback mechanism ensures that only the correct pantograph is raised for the detected voltage system, preventing flashovers while enabling smooth transitions between AC and DC systems.

Inventive Principle:
Principle #23Feedback

3Adaptability or versatility

If all components are designed for both direct and alternating voltage, then multi-system capability is achieved, but manufacturing complexity and cost increase

Engineering Contradiction:
Improvemulti-system capabilityVSAvoidmanufacturing complexity
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent applies segmentation by dividing the pantograph system into functionally distinct units: AC pantographs and DC pantographs, each optimized for their respective voltage systems. The detection device and control system segment the selection process by identifying the voltage system type and directing the appropriate pantograph to be raised. This segmentation allows each pantograph type to be manufactured with specific insulation and component requirements, simplifying manufacturing while maintaining multi-system capability through selective deployment.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables reliable detection of the traction current system without lifting the pantograph, reducing the risk of incorrect selection and allowing for the use of smaller, more compact insulators for DC current collectors, improving energy efficiency and reducing technical effort in component design.

Implementation Method 1

a sensor system (100P) which is set up to distinguish between different voltage systems applied to a contact wire (330) in a contactless manner

Methodology Applied
Scientific EffectCapacitive coupling: Capacitance

Implementation Method 2

using a capacitive voltage divider and inductive voltage converter to detect the applied voltage system

Methodology Applied
Scientific EffectInductive coupling: Electromagnetic Induction

Data Source

PatentEP2567855B1Device for selecting a power consumer of a rail vehicle and method for contactless detection of a power system
Publication Date: 2021.11.17 BOMBARDIER TRANSPORTATION GMBH
  • EP2567855B1 patent drawingFigure 1
  • EP2567855B1 patent drawingFigure 2~3

AI summary

A device for selecting a pantograph of a rail vehicle is proposed. The device comprises at least a sensor system (100, 110) configured to distinguish between different voltage systems applied to a contact wire without contact; and a control system for selecting a pantograph based on the voltage system detected by the sensor system.