Rail Active Damping via Piezoelectric Counter-Vibration

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Solution Overview

Problem

Current noise reduction systems for rail traffic are costly and ineffective in significantly attenuating acoustic vibrations, as they require full integration into railway carriages and do not adequately address the noise pollution issues in noise-sensitive areas.

Innovation Solution

A system comprising sensors and actuators integrated into the rail infrastructure to detect and counteract vertical and horizontal vibrations, using piezoelectric components and a control unit to generate counter-vibrations that destructively interfere with the noise-causing vibrations, thereby reducing noise emissions without the need for widespread carriage integration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If passive noise reduction systems (covers, attenuation underlays) are used, then some noise reduction is achieved, but the sound pressure level reduction is limited to up to 3 dB(A)

Engineering Contradiction:
Improvenoise reductionVSAvoideffectiveness
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The patent replaces passive mechanical noise reduction systems (covers, attenuation underlays) with an active control system using piezoelectric actuators that generate counter-vibrations to cancel noise-causing vibrations, achieving significantly higher noise reduction effectiveness

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the approach from passive static noise reduction to active dynamic noise reduction by using piezoelectric actuators that can dynamically adjust their output based on detected vibration frequencies and amplitudes, enabling effective reduction of structure-borne noise

Inventive Principle:
Principle #35Parameter changes

2Object-affected harmful factors

If active vibration control systems are integrated into each wheel of railway carriages, then wheel vibrations are reduced, but the cost and complexity increase significantly

Engineering Contradiction:
Improvevibration reductionVSAvoidsystem integration
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent extracts the active vibration control system from the railway carriage and relocates it to the rail infrastructure itself, using piezoelectric actuators mounted on the rail to counteract vibrations at the source rather than requiring integration into each vehicle

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

Instead of controlling vibrations from the vehicle side (wheel-rail contact point), the patent inverts the approach by placing sensors and actuators on the rail to detect and counteract vibrations at their origin, eliminating the need for vehicle modifications

Inventive Principle:
Principle #13The other way round (Inversion)

3Object-affected harmful factors

If all railway carriages are equipped with active vibration control systems, then effective noise reduction is achieved, but the costs become substantial

Engineering Contradiction:
Improvenoise emission reductionVSAvoidcost
Core Design Contradiction:
Object-affected harmful factorsVSQuantity of substance

Solution Approach 1:

The patent removes the requirement for vehicle-specific active vibration control systems by relocating the control functionality to the rail infrastructure, eliminating the need to equip multiple carriages and significantly reducing overall system cost

Inventive Principle:
Principle #2Taking out (Extraction)

4Reliability

If piezoelectric actuators are used for active damping, then low maintenance and high durability are achieved, but the ability to handle large vibration amplitudes is limited

Engineering Contradiction:
Improvemaintenance requirementsVSAvoidvibration amplitude handling
Core Design Contradiction:
ReliabilityVSForce

Solution Approach 1:

The patent divides the active damping function into multiple piezoelectric actuators distributed along the rail, with each actuator handling a specific segment or frequency range, allowing the system to collectively manage large vibration amplitudes while maintaining the low-maintenance advantage of piezoelectric technology

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively reduces noise emissions along specific rail sections, lowering costs and maintenance requirements, while maintaining the durability and low maintenance needs of piezoelectric actuators, and can be easily retrofitted into existing rail systems without disrupting maintenance operations.

Implementation Method 1

at least one piezoelectric actuator for exciting a counter-vibration of the rail

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Data Source

PatentUS12091822B2System, method and support element for actively damping acoustic vibrations of a rail for rail traffic
Publication Date: 2024.09.17 STABILUS GMBH
  • US12091822B2 patent drawing
  • US12091822B2 patent drawing
  • US12091822B2 patent drawing

AI summary

A system for actively attenuating acoustic vibrations of a rail for rail traffic is provided including at least one sensor for detecting at least a vertical acoustic vibration of the rail, at least one actuator for exciting at least a vertical counter-vibration of the rail and at least one control unit communicatively connected to the at least one sensor and the at least one actuator for controlling the at least one actuator depending on the vibration detected by the sensor, the counter-vibration being adapted to destructively interfere with the detected vibration, and the at least one actuator being mechanically coupled to the rail and to a carrier element supporting the rail. Also provided is a carrier element for the system and a method for actively attenuating acoustic vibrations of a rail for rail traffic.