Rail Power Phase Failure Detection Using Bistable Flip-Flops

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Solution Overview

Problem

Existing systems for transmitting energy and data in a rail system, particularly with a three-phase sinusoidal voltage network, face challenges in detecting phase failures in a simple and cost-effective manner, especially when the supply of energy is carried out using a thyristor drive.

Innovation Solution

The system employs a control unit with bistable flip-flops connected to mains phases, utilizing digitizing means to detect positive and negative half-waves, and comparison means to identify phase failures by monitoring the effective voltage against a threshold, with optocouplers generating pulse-shaped signals to digitize the sinusoidal curve, allowing for quick and inexpensive detection of phase failures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If complex detection systems are used for phase failure detection, then detection reliability is improved, but device complexity increases

Engineering Contradiction:
Improvephase failure detection reliabilityVSAvoiddetection system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The detection system is segmented into three independent bistable flip-flops, each assigned to a specific mains phase (L1, L2, L3). Each flip-flop independently monitors its assigned phase by receiving digitized positive half-waves at its set input and digitized negative half-waves at its reset input. This segmentation allows the system to detect phase failures in a modular fashion, improving reliability through independent monitoring while keeping each individual detection unit simple and manageable.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The bistable flip-flops are self-sustaining elements that automatically maintain their state based on the presence or absence of half-wave signals from their assigned phases. When a phase fails, the corresponding flip-flop naturally transitions to and remains in a failure state without requiring external intervention or complex control logic. The system essentially monitors itself through the inherent memory property of the flip-flops.

Inventive Principle:
Principle #25Self-service

2Device complexity

If simple and inexpensive components are used for phase failure detection, then device complexity is reduced, but detection precision deteriorates

Engineering Contradiction:
Improvedetection system complexityVSAvoidphase failure detection precision
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent replaces complex analog measurement systems with digital logic elements. Instead of using sophisticated analog circuitry to detect and measure phase failures, the invention uses bistable flip-flops triggered by digitized half-wave signals. This substitution of digital logic for analog measurement maintains high detection precision while dramatically simplifying the overall system architecture and reducing component complexity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system changes the parameter representation from continuous analog voltage signals to discrete digital states (set/reset states of flip-flops). By converting the phase presence/absence information into binary states through digitizing means, the system achieves precise detection of phase failures using simple logic levels rather than requiring precise analog voltage measurements, thereby maintaining precision while reducing complexity.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables efficient and simple detection of phase failures, ensuring reliable transmission of energy and data in rail systems by using fewer complex components and allowing for the identification of failures through stable output signals, thereby enhancing the security of information transmission.

Implementation Method 1

is used to charge a capacitance (C3), in particular a capacitor (C3)

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 2

after the peak value of the voltage of the respective half-wave of a mains phase has been exceeded, the optocoupler generates a pulse-shaped signal

Methodology Applied
Scientific EffectOptocoupler:

Data Source

PatentEP3080920B1System for the transmission of power and data
Publication Date: 2019.03.20 SEW EURODRIVE GMBH & CO KG
  • EP3080920B1 patent drawingFigure 1
  • EP3080920B1 patent drawingFigure 2
  • EP3080920B1 patent drawingFigure 3

AI summary

A system for the transmission of power and data, particularly comprising a half-cycle controller, having a control unit that is connected to mains phases, wherein the system has a phase failure identification means that has flip-flops, particularly flip-flops associated with a respective mains phase, wherein each flip-flop has an input for setting and an input for resetting, wherein one of the inputs is connected to a digitisation means digitising the positive half-cycles of a respective mains phase, wherein the other of the inputs is connected to a digitisation means digitising the negative half-cycles of a respective mains phase, wherein the rms value of the output voltage from the flip-flop is compared with a threshold value by means of a comparison means for identifying a phase failure.