Rail Vehicle Power Storage Converter with Independent DC Control

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Solution Overview

Problem

Existing energy storage systems for track-guided vehicles require complex energy management units to optimize the operation of different energy storage devices, such as ultracaps and electrochemical batteries, due to their varying characteristics and voltage levels.

Innovation Solution

The system operates individual phases of the converter as independent direct-current controllers, allowing different energy storage devices to be charged and discharged independently, using a single converter with modified software, enabling simpler operation and integration of various energy storage devices with different characteristics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a conventional converter is used to connect different energy storage devices to the drive unit, then different energy storage devices can be operated independently with different voltages and charging characteristics, but a complex energy management unit and multiple converters are required

Engineering Contradiction:
Improveindependent operation of energy storage devicesVSAvoidcomplexity of energy management unit
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The converter is designed to perform multiple functions: it serves as both the converter for the traction drive and as independent direct-current controllers for charging and discharging different energy storage devices. Each phase of the converter can be operated independently as a DC controller, eliminating the need for separate management units and multiple converters.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The converter is divided into independent phases, where each phase can be operated as an independent direct-current controller. This segmentation allows different energy storage devices to be controlled independently while using a single integrated converter structure, reducing overall system complexity.

Inventive Principle:
Principle #1Segmentation

2Productivity

If multiple converters and energy management units are used to optimize energy storage devices, then optimal operation is achieved, but system complexity and cost increase

Engineering Contradiction:
Improveoptimization of energy storage operationVSAvoidnumber of converters and management units
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The single converter performs multiple functions including traction drive conversion and independent DC control for energy storage devices. The controller is programmed to execute different control algorithms for optimizing energy storage operation, replacing what would traditionally require multiple dedicated converters and management units.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The functions of multiple converters and energy management units are merged into a single converter system. The converter phases are combined into one integrated unit that can operate independently or in coordination, reducing the total number of components while maintaining optimization capabilities.

Inventive Principle:
Principle #5Merging (Combining)

3Device complexity

If individual phases of the converter are operated as independent DC controllers, then the system is simplified and commercial converter technology can be used, but independent control of energy storage devices must be achieved through software modification

Engineering Contradiction:
Improvesystem simplificationVSAvoidsoftware modification requirement
Core Design Contradiction:
Device complexityVSEase of manufacture

Solution Approach 1:

The control parameters and software algorithms of the converter are modified to enable independent DC control functionality. By changing the software parameters and control logic, the existing converter hardware can be adapted to serve dual purposes, achieving system simplification while maintaining manufacturing feasibility through standard hardware with customized software.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS8552681B2Power storage system for a rail-guided vehicle
Publication Date: 2013.10.08 SIEMENS MOBILITY GMBH
  • US8552681B2 patent drawing
  • US8552681B2 patent drawing

AI summary

An energy storage system for a track-guided vehicle includes at least one electrical energy storage device and at least one electrochemical energy storage device connected through at least one converter to a supply line and to a drive unit for the vehicle. Individual phases of said at least one converter can be operated as independent direct-current controllers for independent charging and discharging of different energy storage devices.