Rail Profile Groove Locking for Easy Front Attachment

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Solution Overview

Problem

Existing profile systems require significant effort for detachable fastening of holding elements to rail profiles, and may inadvertently release lighter objects when force is applied from below.

Innovation Solution

A profile system with a rail profile featuring a circular arc receiving groove and a cylindrical joint head on the holding element, allowing easy insertion and secure locking without resistance, along with undercut recesses for adhesive fastening and a rubber profile for tolerance compensation and cleanliness.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a form-fitting connection with frontal clipping is used to fasten the holding element to the rail profile, then a secure connection is guaranteed, but it requires a lot of effort and sufficient lateral sliding space which is not always available

Engineering Contradiction:
Improveconnection securityVSAvoidinsertion effort
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The joint head is designed with a cylindrical shape featuring a circular arc circumferential surface that matches the circular arc receiving groove. This curved geometry enables the joint head to be inserted frontally without lateral sliding, eliminating the space requirement and insertion effort while maintaining secure form-fitting connection through the curved surfaces.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

Instead of requiring lateral sliding motion for insertion as in conventional clip connections, the invention inverts the approach by enabling frontal insertion. The circular arc geometry allows the holding element to be inserted directly from the front, reversing the traditional insertion direction and eliminating the need for lateral space.

Inventive Principle:
Principle #13The other way round (Inversion)

2Strength

If a form-fitting connection is used to securely fasten heavy objects, then sufficient holding force is achieved, but lighter objects may be inadvertently released when force is applied from below

Engineering Contradiction:
Improveholding forceVSAvoidaccidental release prevention
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The connection system incorporates a swivel mechanism that allows dynamic adjustment. The holding element can swivel about a swivel axis, enabling it to adapt to applied forces. When force is applied from below, the holding element can swivel to accommodate the load without disengaging, preventing accidental release while maintaining secure fastening for heavy objects.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the orientation parameter of the holding element through swiveling. By allowing rotation about the swivel axis, the holding element can adjust its angular position in response to applied forces, transforming from a rigid fixed-orientation connection to a flexible adaptive connection that prevents accidental release.

Inventive Principle:
Principle #35Parameter changes

3Ease of operation

If the joint head is inserted frontally into the receiving groove without resistance, then easy insertion is achieved, but the locking mechanism must ensure secure hold during swivel movement

Engineering Contradiction:
Improveinsertion easeVSAvoidlocking mechanism complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The circular arc geometry of both the receiving groove and joint head circumferential surface creates a self-locking effect during swivel movement. As the joint head swivels, the curved surfaces maintain continuous contact, and the geometry naturally prevents disengagement while allowing rotation, providing secure locking without complex additional mechanisms.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The locking function is achieved through the inherent geometry of the circular arc surfaces rather than through separate locking components. The swivel movement itself, constrained by the curved surfaces, provides the locking action, allowing the connection to secure itself automatically during the swiveling process without requiring external locking mechanisms.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS11103109B2Rail profile with attachment mechanism and related methods
Publication Date: 2021.08.31 SCHLUTER SYST LP
  • US11103109B2 patent drawing
  • US11103109B2 patent drawing
  • US11103109B2 patent drawing

AI summary

A profile system comprises at least one elongated rail profile which extends in a longitudinal direction and has a constant cross-section, and at least one holding element which is designed to be detachably fastened to the rail profile. The rail profile, viewed in cross-section, has a substantially rectangular base section which is provided on its front side with a receiving groove extending in the longitudinal direction which describes a circular arc extending over at least 200° and having a first radius R1 and is accessible via a groove opening of a predetermined groove width, and at least one first fastening leg which adjoins the rear side of the base section substantially flush and projects outwards from the base section.