Rail Vehicle Side Walls as Aerodynamic Elements

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Solution Overview

Problem

Existing rail vehicle designs with separate aerodynamic apron-like components incur additional costs and weight, while seeking to enhance aerodynamics and design without these components poses challenges.

Innovation Solution

Raising the side walls above the roof level to function as aerodynamic elements, incorporating window-like openings for drainage, assembly access, and air supply, and integrating cable ducts to maintain structural integrity and reduce weight.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If separate apron-like aerodynamic components are used, then aerodynamic requirements are met, but additional costs and weight increase

Engineering Contradiction:
Improveaerodynamic performanceVSAvoidvehicle weight
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The patent merges the aerodynamic apron function with the side wall structure by raising the side walls above the roof level. The side wall itself becomes the aerodynamic element, eliminating the need for separate apron components. This integration reduces weight while maintaining aerodynamic performance requirements.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The raised side wall serves multiple functions: it provides structural support for the vehicle body, acts as the aerodynamic fairing element, and offers design aesthetic. This multi-functionality eliminates the need for dedicated aerodynamic components, reducing overall weight and cost.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If separate apron-like aerodynamic components are used, then aerodynamic requirements are met, but manufacturing costs increase

Engineering Contradiction:
Improveaerodynamic performanceVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The aerodynamic function is merged into the side wall structure, which is a fundamental load-bearing component. This eliminates the need to manufacture and install separate aerodynamic components, reducing manufacturing complexity and cost while maintaining aerodynamic performance.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The side wall structure is designed to serve both structural and aerodynamic purposes simultaneously. This multi-functionality reduces the total number of components that need to be manufactured, assembled, and maintained, thereby reducing overall manufacturing costs.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Weight of moving object

If side walls are raised to act as aerodynamic elements, then weight is reduced and cost is decreased, but structural rigidity must be maintained

Engineering Contradiction:
Improvevehicle weightVSAvoidstructural rigidity
Core Design Contradiction:
Weight of moving objectVSStrength

Solution Approach 1:

The aerodynamic function is integrated into the side wall structure itself. By raising the side wall above the roof level, the same structural element provides both load-bearing support and aerodynamic fairing, eliminating the need for additional components that would add weight without providing structural benefit.

Inventive Principle:
Principle #5Merging (Combining)

4Device complexity

If side walls are raised above roof level, then aerodynamic elements are integrated, but design complexity increases

Engineering Contradiction:
Improvecomponent quantityVSAvoidaerodynamic performance
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The side wall structure is designed to serve both structural and aerodynamic purposes simultaneously. This multi-functionality reduces the total number of components that need to be manufactured, assembled, and maintained, thereby reducing overall manufacturing costs.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentEP3286059B1Rail vehicle for regional or high-speed traffic, comprising aerodynamic elements on the roof
Publication Date: 2019.03.27 SIEMENS MOBILITY GMBH
  • EP3286059B1 patent drawingFigure 1~3

AI summary

The invention relates to a rail vehicle comprising side walls (8) and a roof (2) which extends between the side walls (8) and on which containers (1) for accommodating functional devices of the rail vehicle are mounted; the roof (2) is equipped with lateral aerodynamic elements, the side walls (8) extending beyond the level of a top face (3) of the roof (2) in such a way as to act as the aerodynamic elements.