Rail-Slider Interface Adapter for Functional Window Cable Routing

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Solution Overview

Problem

Existing window lifters in motor vehicles face challenges in efficiently and flexibly attaching functionalized window panes with electrically switchable or controllable layers, particularly in managing cable routing and securing electrical connections.

Innovation Solution

A rail slider assembly with a rail slider and interface adapter that provides mechanical fastening interfaces for cable guides and connector plugs, allowing for a flexible and secure attachment of functionalized window panes, using positive locking mechanisms.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional window lifter components are mounted on a carrier plate, then the assembly structure is simplified, but the flexibility and ease of attachment for functionalized window panes is reduced

Engineering Contradiction:
Improveflexibility of attachment for functionalized window panesVSAvoidassembly structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The assembly is divided into modular components: a carrier plate for mounting, a rail slider assembly with separate interface adapter, and distinct fastening interfaces. This segmentation allows each component to be optimized independently while maintaining overall flexibility for attaching different functionalized window pane configurations.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The rail slider assembly with interface adapter serves multiple functions: it provides mechanical support, enables cable routing, secures electrical connections, and accommodates both movable and adjustable window pane configurations through its multiple fastening interfaces, replacing the need for separate specialized components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If cable routing is managed through conventional methods, then the system is simpler, but the reliability of cable management and electrical connectivity is reduced

Engineering Contradiction:
Improvereliability of cable management and electrical connectivityVSAvoidcable management system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The interface adapter merges cable routing guidance and electrical connector plug securing into a single integrated component mounted on the rail slider. This combination ensures that both cable management and electrical connectivity are addressed simultaneously, improving reliability while avoiding the need for separate complex subsystems.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The interface adapter acts as an intermediary component between the rail slider and the cable/connector assembly. It provides a stable mounting point and structural support for cable routing and electrical connections, ensuring reliable signal and power transmission to the functionalized window pane.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If functionalized window panes are attached with multiple fastening interfaces, then the attachment reliability is improved, but the manufacturing and assembly complexity increases

Engineering Contradiction:
Improveattachment reliabilityVSAvoidmanufacturing and assembly simplicity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The interface adapter is pre-configured with multiple fastening interfaces during manufacturing, including provisions for cable routing and connector plug securing. This preliminary preparation allows for quick and reliable attachment of functionalized window panes during assembly, reducing on-site complexity while maintaining high attachment reliability.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS12378808B2Rail-slider assembly and window lifter of a motor vehicle having such an assembly
Publication Date: 2025.08.05 BROSE FAHRZEUGTEILE GMBH & CO KG
  • US12378808B2 patent drawing
  • US12378808B2 patent drawing
  • US12378808B2 patent drawing

AI summary

A rail-slider assembly for a window lifter of a motor vehicle. The rail-slider assembly has a rail slider with a slider interface in relation to a guide rail and a driver-device interface for an in particular functionalized and/or electrically switchable or controllable window panel and also with at least one mechanical fastening interface. The rail-slider assembly further has an interface adapter, which is or can be mounted on the mechanical fastening interface of the rail slider, or on a window-panel adapter, and has retaining elements for the in particular form-fitting fastening of a cable guide or of an electric cable and/or of an electric power connector.