Rail Inspection UAV Flight Path Adjustment for Interference Avoidance

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Solution Overview

Problem

Current railroad asset inspection methods are labor-intensive and pose risks to personnel due to the need for physical presence on tracks and structures, which can be hazardous, especially in adverse weather and high-traffic areas.

Innovation Solution

An unmanned aerial vehicle (UAV) system with a control network that includes towers and a ground control system for transmitting flight plans, receiving data, detecting interference, and adjusting flight paths to ensure safe and efficient inspection of railroad assets.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If human personnel conduct inspections on tracks and rail structures, then inspection quality and reliability can be maintained through direct observation, but personnel safety is compromised due to exposure to hazardous conditions including extreme weather, moving trains, and difficult terrain

Engineering Contradiction:
Improveinspection reliabilityVSAvoidpersonnel safety
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent uses unmanned aerial vehicles (drones) to create a virtual copy of the human inspector's perspective, capturing images and video of rail assets from aerial viewpoints without exposing human personnel to hazardous track environments

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The patent replaces the mechanical system of human inspectors physically traversing track structures with an aerial vehicle system that uses sensors, cameras, and automated navigation to perform inspections from remote locations

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Area of stationary object

If multiple inspection personnel are deployed to cover extensive rail infrastructure, then inspection coverage and thoroughness improve, but labor costs and operational complexity increase

Engineering Contradiction:
Improveinspection coverageVSAvoidoperational complexity
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The patent transitions from ground-level inspection to aerial inspection, adding the vertical dimension to the inspection process. This enables coverage of extensive rail infrastructure from overhead perspectives that are inaccessible to ground-based inspectors

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent implements automated flight planning and navigation systems that enable UAVs to autonomously conduct inspections along predefined routes, reducing the need for multiple personnel to manually coordinate and cover extensive areas

Inventive Principle:
Principle #25Self-service

3Duration of action of stationary object

If inspections are conducted in adverse weather conditions or high-traffic areas, then inspection continuity is maintained, but risk to personnel increases significantly

Engineering Contradiction:
Improveinspection continuityVSAvoidinspection risk
Core Design Contradiction:
Duration of action of stationary objectVSObject-affected harmful factors

Solution Approach 1:

The patent uses aerial vehicles to capture visual data of rail assets in conditions that would be unsafe for human personnel, including adverse weather and high-traffic areas, maintaining inspection continuity without exposing workers to harm

Inventive Principle:
Principle #26Copying

4Measurement precision

If human inspectors manually examine track structures, then detailed observation of specific assets is achieved, but inspection efficiency and speed are limited by human capacity

Engineering Contradiction:
Improveinspection precisionVSAvoidinspection efficiency
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The patent replaces human visual inspection with automated aerial imaging systems equipped with high-resolution cameras and sensors that can capture detailed data across large areas simultaneously, improving both precision and efficiency

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent enables continuous inspection operations through automated UAV flights that can systematically cover rail infrastructure without interruption by human fatigue, weather constraints on personnel safety, or coordination delays

Inventive Principle:
Principle #20Continuity of useful action

Data Source

PatentEP3669342B1An unmanned aerial vehicle system for inspecting railroad assets
Publication Date: 2024.05.22 BNSF RAILWAY COMPANY
  • EP3669342B1 patent drawingFigure 1
  • EP3669342B1 patent drawingFigure 2
  • EP3669342B1 patent drawingFigure 3A

AI summary

An aerial system control network (2500), an unmanned aerial vehicle (UAV) system (2400), and a method (2600) provide for inspecting railroad assets using a UAV (2420). The aerial system control network includes a plurality of towers (2510, 2515) and a ground control system (2520) connected to the plurality of communication towers. The ground control system transmits, via the plurality of communication towers, a flight plan including a rail system (100) and a flight path (1010); receives, via the plurality of communication towers, data while the UAV is in monitoring the rail system; detects an interference (1500, 1501, 1502) along the flight path based on the received data, and adjusts the flight plan based on the interference.