Rail Vehicle Eddy Current Drive for Steep Incline Propulsion

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Solution Overview

Problem

Existing rail systems face challenges in efficiently navigating steep inclines with minimal mass and power consumption, as conventional drive motors are often oversized to handle downhill slope forces, leading to increased mass and power requirements.

Innovation Solution

The integration of magnet wheel arrangements that generate a reaction force through eddy currents, allowing for a smaller drive motor and reduced mass, with additional pole wheel drives in uphill sections to overcome slope forces, and a friction wheel drive designed for non-inclined routes, enabling a compact and lightweight rail vehicle design.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a conventional drive motor is sized to overcome downhill gravity forces on steep inclines, then the rail vehicle can navigate steep slopes, but the mass of the rail vehicle increases

Engineering Contradiction:
Improveability to navigate steep inclinesVSAvoidmass of rail vehicle
Core Design Contradiction:
Adaptability or versatilityVSWeight of moving object

Solution Approach 1:

The drive system is segmented into two independent parts: a friction wheel drive for flat sections and an auxiliary drive with pole wheel disc arrangements for incline sections. This segmentation allows each component to be optimized for its specific function, enabling the friction wheel drive to be smaller since it only needs to handle flat section propulsion, while the auxiliary drive provides supplemental force on slopes without requiring the main drive motor to be oversized.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The auxiliary drive with pole wheel disc arrangements acts as an intermediary system that provides additional propulsive force on inclines. Instead of relying on a single large drive motor, the auxiliary drive mediates the propulsion requirement by providing supplemental force only when needed on steep sections, allowing the main drive motor to be sized for average conditions rather than peak incline requirements.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If a larger drive motor is used to handle steep inclines, then the rail vehicle can overcome gravity forces, but the power consumption increases

Engineering Contradiction:
Improveability to overcome downhill gravityVSAvoidpower consumption of drive motor
Core Design Contradiction:
Adaptability or versatilityVSUse of energy by moving object

Solution Approach 1:

The propulsion function is segmented between the friction wheel drive and the auxiliary drive with pole wheel disc arrangements. The auxiliary drive is activated only on incline sections, segmenting the energy consumption by location and condition. This allows the system to consume less overall power because the auxiliary drive provides supplemental force only when gravity resistance is present, rather than requiring a continuously large motor.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The auxiliary drive operates periodically or intermittently based on the track gradient conditions rather than continuously. The pole wheel disc arrangements are engaged on incline sections and disengaged on flat sections, creating a periodic action pattern that reduces average power consumption while maintaining the ability to overcome gravity forces when needed.

Inventive Principle:
Principle #19Periodic action

3Adaptability or versatility

If the friction wheel drive is designed for maximum force on inclines, then steep slopes can be negotiated, but the drive mass increases

Engineering Contradiction:
Improveability to negotiate steep inclinesVSAvoidmass of drive components
Core Design Contradiction:
Adaptability or versatilityVSWeight of moving object

Solution Approach 1:

The drive system is divided into a friction wheel drive and an auxiliary drive with pole wheel disc arrangements. The friction wheel drive is designed only for flat section propulsion with minimal mass, while the auxiliary drive handles incline sections. This segmentation allows the friction wheel drive to be lightweight since it doesn't need to independently handle steep inclines.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The auxiliary drive with pole wheel disc arrangements provides partial action by contributing propulsive force only on incline sections rather than being required for all sections. This partial action approach allows the friction wheel drive to be undersized for maximum incline capability, reducing its mass while the auxiliary drive compensates during gradient sections.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution allows for efficient navigation of steep inclines with reduced mass and power consumption, as the magnet wheel arrangements provide additional force where needed, and the friction wheel drive is optimized for flat sections, resulting in a more efficient and lightweight rail vehicle system.

Implementation Method 1

the rail vehicle has a reaction part which can be brought into operative contact with the pole wheel disc arrangements to generate a reaction force generated by eddy currents

Methodology Applied
Scientific EffectEddy currents: Eddy Currents

Data Source

PatentEP2934980B1Rail system, comprising a rail vehicle that can be moved along a rail section
Publication Date: 2019.04.24 SEW EURODRIVE GMBH & CO KG
  • EP2934980B1 patent drawingFigure 1
  • EP2934980B1 patent drawingFigure 2
  • EP2934980B1 patent drawingFigure 3

AI summary

The invention relates to a rail system, comprising a rail vehicle that can be moved along a rail section, in particular in which the rail section is composed of rail parts (2), wherein the rail vehicle has an electric motor (5), by means of which the rail vehicle can be driven, in particular in a movable manner along the rail section in the rail direction, wherein one or a plurality of rotor disc arrangements (1) is arranged in a stationary manner, in particular therefore connected to the rail section, wherein the rail vehicle has a reaction part (20), which can be brought into functional connection with the rotor disc arrangement (1), in particular to generate a reaction force generated by eddy currents.