Rail Vehicle Segments With Articulated Couplings for Rapid Separation

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Solution Overview

Problem

Existing solutions for continuously walkable multi-unit rail vehicles, particularly low-floor railways, face challenges in providing comfortable and quick separation of vehicle segments, often requiring additional support elements and being cumbersome to disconnect and reconnect.

Innovation Solution

A vehicle segment design with rotatable connections allowing one degree of freedom, featuring mechanical and electrical coupling elements that enable rapid connection and separation, and a bellows for hermetic sealing, eliminating the need for additional support elements and ensuring passenger comfort.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If vehicle segments are designed with multiple degrees of freedom for articulation, then passenger comfort and adaptability to track geometry are improved, but separation complexity and time increase

Engineering Contradiction:
Improvepassenger comfortVSAvoidseparation complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The vehicle is divided into separable segments that can be quickly disconnected. Each segment has standardized coupling elements that simplify the separation process while maintaining articulation capabilities through the joint design.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The joint provides dynamic articulation with one degree of freedom during operation to accommodate track geometry and maintain passenger comfort, but locks into a fixed configuration during separation to simplify the disconnecting process.

Inventive Principle:
Principle #15Dynamics

2Productivity

If vehicle segments are designed with one degree of freedom joints, then separation speed and simplicity are improved, but adaptability to track curvature and passenger comfort may deteriorate

Engineering Contradiction:
Improveseparation speedVSAvoidadaptability to track curvature
Core Design Contradiction:
ProductivityVSAdaptability or versatility

Solution Approach 1:

The joint transitions between a dynamic state during operation, allowing one degree of freedom rotation to accommodate track curvature, and a static locked state during separation that simplifies the disconnecting process and increases separation speed.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The joint's degrees of freedom are dynamically changed: one degree of freedom is active during operation for track adaptation, and locked to zero degrees of freedom during separation to simplify the process.

Inventive Principle:
Principle #35Parameter changes

3Length of moving object

If vehicle segments are made longer to increase transport capacity, then passenger capacity improves, but maintenance depot requirements and separation needs increase

Engineering Contradiction:
Improvevehicle lengthVSAvoidmaintenance requirements
Core Design Contradiction:
Length of moving objectVSEase of manufacture

Solution Approach 1:

The vehicle is designed as a series of standardized segments that can be connected in different configurations. This allows long vehicles to be created for high capacity needs while maintaining the ability to separate into smaller units for maintenance in existing depots.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Standardized coupling elements and joint designs are used across all segments, allowing the same maintenance procedures and depot facilities to handle vehicles of different lengths and configurations, reducing maintenance requirements.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables rapid and comfortable separation and connection of rail vehicle segments without additional support, enhancing passenger comfort and usability, and allowing maintenance without specialized depots.

Implementation Method 1

a bellows for a second pedestrian transition area to the further vehicle segment

Methodology Applied
Scientific EffectHermetic sealing:

Implementation Method 2

The mechanical coupling elements are connected to the second car body segment via a respective joint which has only one degree of freedom and which enables a rotational movement about a transverse axis

Methodology Applied
Scientific EffectRotational movement:

Implementation Method 3

the first car body segment is connected to the second car body segment via a rotary joint with only one degree of freedom

Methodology Applied
Scientific EffectRotational movement:

Data Source

PatentEP3891037B1Vehicle segment for a multiple-unit rail vehicle, and rail vehicle
Publication Date: 2025.08.20 ALSTOM HOLDINGS SA
  • EP3891037B1 patent drawingFigure 1A~1B
  • EP3891037B1 patent drawingFigure 2A~2B
  • EP3891037B1 patent drawingFigure 3A~3B

AI summary

One embodiment of the invention relates to a vehicle segment (50, 50', 60, 60', 70, 70') for a multiple-unit rail vehicle (500, 600, 700) comprising a first car body segment (7, 7') and a second car body segment (6, 6'), which is connected to the first car body segment (7, 7') for rotation about a vertical axis (10, 10', z) of the vehicle segment (50, 50', 60, 60', 70, 70'). A first crossing region for people (P1, P1') is formed between the first car body segment (7, 7') and the second car body segment (6, 6'). The second car body segment (6, 6') has, at an end facing away from the first car body segment (7, 7'), two mechanical coupling elements (11, 11') for coupling an additional vehicle segment (50', 50, 60', 60, 70', 70), an electrical coupling element (2, 2') for electrically connecting to the additional vehicle segment (50', 50, 60', 60, 70', 70), and a bellows (4, 4') for a second crossing region for people (P2) to the additional vehicle segment (50', 50, 60', 60, 70', 70) or a connection point for the bellows (4, 4'). The mechanical coupling elements (11, 11') are connected to the second car body segment (6, 6') by means of respective joints (1, 1'), which enable rotational motion about a transverse axis (y), which is perpendicular to the vertical axis (z) and to a longitudinal axis (x) of the second car body segment (6, 6'), which longitudinal axis is perpendicular to the vertical axis (z).