Rail Vehicle Wheel Detector With Environmental Compensation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing wheel detectors face challenges in maintaining stable performance across varying environmental conditions such as temperature changes and vibrations, and are susceptible to electromagnetic interference, which can affect their accuracy in detecting rail vehicle wheels, especially when mounted on different types of rails with varying wear.

Innovation Solution

A two-channel wheel detector system with coil units connected to measurement and feeding modules that include temperature and vibration sensors, and a bi-directional digital interface for communication, allowing for adjustments and ensuring consistent performance by monitoring and compensating for environmental factors and electromagnetic interference.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If wheel detectors are mounted on rails with varying wear and different rail types, then the detector can be universally applied, but the performance stability deteriorates due to environmental condition variations

Engineering Contradiction:
Improveadaptability to different rail typesVSAvoidperformance stability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent applies parameter changes by continuously monitoring environmental parameters (temperature, vibration, electromagnetic interference) and adjusting the detector's operating parameters accordingly. The measurement modules detect changes in temperature, vibration, and electromagnetic conditions, and the system compensates for these changes by adjusting detection thresholds and signal processing parameters, thereby maintaining stable performance across different rail types and environmental conditions.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent implements feedback mechanisms through measurement modules that continuously monitor environmental conditions and feed this information back to the detection system. The temperature measurement module, vibration measurement module, and electromagnetic interference measurement module provide real-time feedback that enables the system to adapt its detection parameters, ensuring reliable operation across varying environmental conditions while maintaining adaptability to different rail types.

Inventive Principle:
Principle #23Feedback

2Reliability

If environmental monitoring modules are added to compensate for temperature and vibration, then performance stability improves, but device complexity increases

Engineering Contradiction:
Improveperformance stabilityVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies universality by designing measurement modules that serve multiple functions. The measurement modules not only monitor environmental conditions but also provide data for compensation algorithms and can trigger alerts for extreme conditions. This multi-functionality reduces the need for separate systems for each monitoring task, thereby improving performance stability while limiting the increase in device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent implements self-service through automatic compensation mechanisms where the system uses its own measurement data to adjust its operation without external intervention. The detector automatically compensates for temperature drift, vibration interference, and electromagnetic noise using its built-in measurement modules and processing algorithms, reducing the need for external calibration and maintenance while managing system complexity.

Inventive Principle:
Principle #25Self-service

3Measurement precision

If electromagnetic interference measurement is implemented, then detection accuracy improves, but susceptibility to interference worsens during measurement

Engineering Contradiction:
Improvedetection accuracyVSAvoidelectromagnetic interference susceptibility
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent applies the intermediary principle by introducing shielding structures and filtering circuits as mediators between the electromagnetic environment and the measurement modules. These intermediaries protect the sensitive measurement circuits from direct electromagnetic interference while still allowing the system to measure interference levels for compensation purposes, thereby improving detection accuracy without excessively increasing susceptibility.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent implements preliminary anti-action by applying shielding and filtering measures before the electromagnetic interference can affect the measurement process. The detector includes electromagnetic shielding around sensitive components and filtering circuits that block harmful frequencies before they reach the measurement modules, preventing interference rather than merely compensating for it, thus improving accuracy while limiting additional susceptibility.

Inventive Principle:
Principle #9Preliminary anti-action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system maintains stable electric parameters and reduces the likelihood of false wheel detection by continuously monitoring and adjusting to environmental conditions, ensuring accurate and reliable data transmission about wheel passages to supervisory systems.

Implementation Method 1

A coil of the detector together with a capacitor form an oscillating circuit which generates a variable magnetic field around it. When the wheel flange reaches the zone of operation of the coil of the detector, oscillations of the oscillating circuit will be attenuated as a result of being deprived of energy by the steel wheel flanges due to eddy-currents induced within the wheel.

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

oscillations of the oscillating circuit will be attenuated as a result of being deprived of energy by the steel wheel flanges due to eddy-currents induced within the wheel

Methodology Applied
Scientific EffectEddy currents: Eddy Currents

Data Source

PatentUS10875554B2Wheel detector for detecting a wheel of a rail vehicle
Publication Date: 2020.12.29 BOMBARDIER TRANSPORTATION ZWUS POLSKA
  • US10875554B2 patent drawing
  • US10875554B2 patent drawing
  • US10875554B2 patent drawing

AI summary

Provided is a wheel detector for detecting a wheel of a rail vehicle, including two detector channels. Each channel includes a coil unit which is connected with a measurement and feeding module for feeding the coil unit with an output signal of the measurement and feeding module. A decision module of the respective channel is bi-directionally connected to the measurement and feeding module. The measurement and feeding module of each channel includes a temperature measurement module and/or a module for measurement of mechanical vibration, that is/are connected with an input/inputs of a decision module of the channel. The decision modules are connected via a bidirectional digital interface. The decision module of one channel is connected via a bidirectional digital interface with a data transmission module for communication with a supervisory system via a data transmission line.