Railcar Network System Remote Maintenance Architecture

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

In railcar networks, maintenance work is labor-intensive due to the need for physical access to update software or acquire logs from apparatuses, and the existing network architecture increases inter-car network traffic and complicates address management, compromising security.

Innovation Solution

A network system with intra-car and inter-car networks, where routers perform address translation and a maintenance transmission path forms unit allows external terminals to connect to intra-car networks without using the network address translation of the maintenance target's car, enabling remote maintenance and reducing inter-car network traffic and security risks.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of information

If monitoring devices communicate with each apparatus in all cars through the inter-car network, then apparatus information can be collected from all cars, but inter-car network traffic increases and throughput decreases

Engineering Contradiction:
Improveapparatus information collectionVSAvoidinter-car network throughput
Core Design Contradiction:
Loss of informationVSProductivity

Solution Approach 1:

The network is segmented into intra-car networks (local) and inter-car networks (global). Each car has its own intra-car network where monitoring devices communicate with apparatuses locally, avoiding saturation of the inter-car network. Only necessary information is transmitted through the inter-car network between head car and other cars.

Inventive Principle:
Principle #1Segmentation

2Ease of operation

If all apparatuses are made accessible from other cars through the inter-car network, then remote access is enabled, but security is compromised

Engineering Contradiction:
Improveremote access capabilityVSAvoidsecurity risk
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

Different security levels are applied to different network segments. The intra-car network allows local access to apparatuses, while the inter-car network restricts access to only monitoring devices. This localized security approach enables remote monitoring while preventing unauthorized access to apparatuses.

Inventive Principle:
Principle #3Local quality

3Ease of repair

If a mobile external terminal connects directly to the intra-car network for maintenance, then software updates and log acquisition are enabled, but physical access to each car is required increasing labor

Engineering Contradiction:
Improvemaintenance capabilityVSAvoidmaintenance time
Core Design Contradiction:
Ease of repairVSLoss of time

Solution Approach 1:

A maintenance server is introduced as an intermediary between the external terminal and the intra-car network. The external terminal connects to the maintenance server through the inter-car network, which then provides access to the target car's intra-car network. This eliminates the need for physical access to each car while maintaining full maintenance capability.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Adaptability or versatility

If the NAT table is updated to include all apparatuses for address translation, then comprehensive address management is achieved, but management labor increases

Engineering Contradiction:
Improveaddress management coverageVSAvoidNAT table management complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The NAT function is extracted from individual car routers and centralized in the head car router. Only monitoring devices, not all apparatuses, require address translation through the NAT table. This significantly reduces the number of entries needed in the NAT table and simplifies management while maintaining comprehensive address management for monitoring purposes.

Inventive Principle:
Principle #2Taking out (Extraction)

Data Source

PatentUS10263806B2Network system of railcar
Publication Date: 2019.04.16 KAWASAKI RAILCAR MFG CO LTD
  • US10263806B2 patent drawing
  • US10263806B2 patent drawing
  • US10263806B2 patent drawing

AI summary

The present invention provides a network system of a railcar, the network system being capable of efficiently performing maintenance work. One example of the network system of the railcar of the present invention includes: intra-car networks (N1 to N3) to which first and second apparatuses are connected; an inter-car network (NA) for transmission of information between the apparatuses mounted on different cars; routers (R1 to R3) each provided and connected between the corresponding intra-car network (N1 to N3) and the inter-car network (NA) and each including a network address translation portion configured to mutually convert a private address of the first apparatus and an IP address of the inter-car network (NA); and a maintenance transmission path forming unit configured to form a transmission path through which the transmission and reception of the information are performed between a maintenance terminal (5) and a maintenance target apparatus selected from the first and second apparatuses, the transmission path not passing through the network address translation portion of the car on which the maintenance target apparatus is mounted.