Railroad Vehicle Abnormality Diagnostic Device Using Dynamic Sensor Data Selection

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Solution Overview

Problem

Conventional abnormality diagnostic devices for railroad vehicles face challenges in accurately diagnosing issues due to dynamic and mutually dependent sensor data conditions such as time, location, weather, and passenger load, which complicates the diagnosis of components like brakes.

Innovation Solution

The diagnostic device learns data selection conditions based on sensor data from railroad vehicles, using a model that distinguishes between different operational conditions to selectively utilize relevant data for accurate abnormality diagnosis, incorporating a processing circuitry that generates a data selection condition to enhance diagnostic accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If arbitrary sensor data is applied to a diagnostic model without distinguishing operational conditions, then the diagnostic process is simple, but the diagnostic accuracy deteriorates

Engineering Contradiction:
Improvediagnostic process simplicityVSAvoiddiagnostic accuracy
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The patent segments sensor data based on operational conditions (time periods, traveling positions, weather conditions, passenger loads). By dividing the diagnostic process into condition-specific segments, the system selects only relevant sensor data for each diagnostic task, improving accuracy while maintaining operational simplicity through automated condition-based filtering.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies local quality by tailoring the diagnostic approach to specific operational conditions. Different sensor data selection criteria are applied locally according to the current operational context (e.g., different criteria for flat sections vs. inclined sections), ensuring that the diagnostic model receives high-quality, condition-appropriate data without requiring complex manual intervention.

Inventive Principle:
Principle #3Local quality

2Quantity of substance

If all sensor data is utilized for diagnosis regardless of conditions, then data completeness is high, but diagnostic reliability deteriorates due to irrelevant data

Engineering Contradiction:
Improvedata completenessVSAvoiddiagnostic reliability
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent extracts only the relevant sensor data needed for specific diagnostic tasks by establishing data selection conditions based on operational context. For example, when diagnosing brake abnormalities, the system extracts sensor data only during periods when brakes are actually used, removing irrelevant data that would otherwise degrade diagnostic reliability while maintaining sufficient data quantity for accurate diagnosis.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent changes the parameters of data selection based on operational conditions. By dynamically adjusting which sensor data parameters are selected (time periods, positions, weather conditions, passenger loads), the system maintains high data completeness for relevant conditions while filtering out irrelevant data, thereby improving diagnostic reliability without sacrificing necessary data quantity.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If sensor data from all operational conditions is used, then the diagnostic coverage is comprehensive, but the diagnostic precision deteriorates due to mixed characteristics

Engineering Contradiction:
Improvediagnostic coverageVSAvoiddiagnostic precision
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The patent implements dynamic data selection that adapts to current operational conditions. The system automatically adjusts which sensor data is used for diagnosis based on real-time conditions (time, position, weather, passenger load), maintaining comprehensive diagnostic coverage across different scenarios while ensuring high precision within each specific condition through context-appropriate data selection.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS10026240B2Abnormality diagnostic device and method therefor
Publication Date: 2018.07.17 KK TOSHIBA
  • US10026240B2 patent drawing
  • US10026240B2 patent drawing
  • US10026240B2 patent drawing

AI summary

According to one embodiment, an abnormality diagnostic device includes processing circuitry. The processing circuitry learns, based on a model generated from sensor data of a diagnostic object in a railroad vehicle, a data selection condition for selecting the sensor data utilized to diagnose the diagnostic object. The processing circuitry diagnoses abnormality of the diagnostic object based on the sensor data satisfying the data selection condition and a diagnostic model representing a relation between the sensor data and the abnormality of the diagnostic object.