Railway Brake Control Switching for Emergency Module Failure

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Solution Overview

Problem

Current railway braking systems fail to maintain adequate braking force when the emergency braking control module fails, leading to insufficient emergency braking pressure and compromised service braking performance.

Innovation Solution

An electro-pneumatic service and emergency braking control system that includes a switching device to monitor the operation of the emergency braking control module, allowing the service braking control module to take over and ensure continuous generation of emergency braking pressure, even in the event of a failure, by connecting alternative control and feedback signals.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Force

If the emergency braking control module is used to generate emergency braking pressure, then the braking force is sufficient, but the system reliability decreases when the module fails

Engineering Contradiction:
Improvebraking forceVSAvoidsystem reliability
Core Design Contradiction:
ForceVSReliability

Solution Approach 1:

The service braking control module is designed to perform both service braking control and emergency braking control functions. It can switch between normal service braking operation and emergency braking operation based on system conditions, making it a multi-functional module that ensures reliability when the dedicated emergency braking control module fails

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

A switching device acts as an intermediary between the service braking control module and the electro-pneumatic service braking module. This switching device routes control signals appropriately - during normal operation it allows service braking control, and during emergency conditions it enables the service braking control module to take over emergency braking control, ensuring continuous reliable operation

Inventive Principle:
Principle #24Intermediary (Mediator)

2Device complexity

If the service braking control module is isolated from emergency braking control, then the device complexity is reduced, but the adaptability decreases when emergency failure occurs

Engineering Contradiction:
Improvecontrol architecture complexityVSAvoidbraking control adaptability
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The control architecture is designed to be dynamic rather than static. The switching device enables the service braking control module to transition between service braking mode and emergency braking mode based on real-time system conditions. This dynamic reconfiguration allows the system to adapt to failure conditions without requiring a permanently complex dual-control architecture

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The service braking control module is pre-configured with the capability to perform emergency braking control, even though it may not be actively used during normal operation. This preliminary preparation ensures that when emergency conditions arise or the dedicated emergency control module fails, the service braking control module can immediately take over without requiring complex reconfiguration or additional components

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS11981301B2Electro-pneumatic emergency and service braking control system, for at least one railway vehicle
Publication Date: 2024.05.14 FAIVELEY TRANSPORT ITAL SPA
  • US11981301B2 patent drawing
  • US11981301B2 patent drawing
  • US11981301B2 patent drawing

AI summary

An electro-pneumatic service and emergency braking control system is described, comprising:a switching device arranged to allow the connection of a first group of control and feedback signals from an emergency braking control module to an electro-pneumatic emergency braking module when a monitoring device determines the correct operation of the emergency braking control module and to allow the connection of a third group of control and feedback signals from the service braking control module to the electro-pneumatic emergency braking module when the monitoring device determines the incorrect operation of the emergency braking control module.