Railway Braking Detection via Axle Load Transfer Feedback

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional railway braking systems face reliability issues during emergency braking due to the complexity and lower reliability of electronic systems, leading to the preference for pneumatic solutions, which are inaccurate due to temperature and aging dependencies, and lack of reliable methods to verify correct braking operation, especially in conditions like wheel skid or GPS unavailable areas.

Innovation Solution

A method that monitors load transfer between axles using existing sensors and shock absorbers to detect braking actions, allowing safe use of electrodynamic braking during emergency braking by determining if the electrodynamic system is operating correctly and switching to pneumatic if not.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If pneumatic systems are used for emergency braking, then reliability is improved, but measurement precision deteriorates due to temperature and aging dependencies

Engineering Contradiction:
ImprovereliabilityVSAvoidmeasurement precision
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The patent replaces pneumatic measurement systems with electronic sensors (accelerometers, GPS, wheel speed sensors) to detect braking parameters. This substitution maintains the reliability of pneumatic braking actuation while achieving precise measurement of deceleration, speed, and braking force through electronic detection systems.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Ease of operation

If electronic control systems are used for service braking, then ease of operation is improved, but reliability deteriorates due to software faults and system complexity

Engineering Contradiction:
Improveease of operationVSAvoidreliability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent segments the braking system into distinct functional areas: electronic control for service braking (normal operation) and pneumatic control for emergency braking (safety-critical functions). This segmentation allows each subsystem to be optimized for its specific purpose while maintaining overall system reliability through functional separation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces an intermediary detection system that monitors braking parameters and verifies system status. This intermediary layer provides feedback to both electronic and pneumatic systems, enabling safe integration of electrodynamic braking during emergencies by continuously verifying actual braking performance.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Productivity

If electrodynamic braking is used during emergency braking, then productivity is improved by reducing stopping distance, but reliability deteriorates due to inability to verify correct operation

Engineering Contradiction:
ImproveproductivityVSAvoidreliability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent implements comprehensive feedback mechanisms using accelerometers, GPS, and wheel speed sensors to continuously monitor braking performance. This feedback system verifies that electrodynamic braking is operating correctly during emergencies by detecting actual deceleration rates and comparing them against expected values, enabling safe use of electrodynamic braking for improved stopping performance.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method enhances the reliability of braking system verification and enables safe use of electrodynamic braking during emergencies, reducing costs and inaccuracies associated with pneumatic systems, while ensuring accurate stopping distances.

Implementation Method 1

monitoring load transfer towards a first axle (100) of the railway vehicle RV from a second axle (102)

Methodology Applied
Scientific EffectLoad transfer: Mechanical Force

Data Source

PatentUS11904824B2Method for detecting a braking action of a railway vehicle and emergency braking method of a railway vehicle
Publication Date: 2024.02.20 FAIVELEY TRANSPORT ITAL SPA
  • US11904824B2 patent drawing
  • US11904824B2 patent drawing
  • US11904824B2 patent drawing

AI summary

A method is described for detecting a braking action of a railway vehicle (RV) comprising monitoring the load transfer to a first axle of the railway vehicle (RV) from a second axle following the first axle according to the direction of travel (d) and, if the load transfer exceeds a predetermined threshold, determining that the railway vehicle (RV) is braking. An emergency braking method is also described comprising detecting an emergency braking request, activating an electrodynamic braking system to decelerate the railway vehicle when the emergency braking request is detected, applying the method to detect a braking action of a railway vehicle and, if so, determining that the electrodynamic braking system is operating correctly and using the electrodynamic braking system to fulfill at least partially the emergency braking request.