Railway Element Controller Switchover via Selection Circuit

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Solution Overview

Problem

Element controllers in railway operations fail to ensure continuous availability and functionality when one controller malfunctions, leading to disruptions in actuator or sensor connectivity and interlocking systems.

Innovation Solution

A method and system for switching between two element controllers, where one operates in master mode and the other in slave mode, allowing the slave controller to take over in case of an error by connecting its output to actuators or sensors via a selection circuit, with negotiation of roles based on start messages and error detection through communication monitoring.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a single element controller is used to control actuators and sensors, then the device complexity is reduced, but the reliability deteriorates because the controller may fail and render connected actuators or sensors unavailable

Engineering Contradiction:
Improveavailability of element controllerVSAvoidnumber of element controllers
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system divides the element controller function into two separate controllers (first element controller and second element controller) that work in a master-slave configuration. This segmentation allows redundancy while maintaining the overall functionality of the system.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system changes the operational state parameter of the controllers by switching between master and slave modes. The second element controller can transition from slave mode to master mode when an error is detected, changing the operational parameters to maintain system availability.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If two element controllers are implemented with master-slave configuration, then the reliability is improved through redundancy, but the device complexity increases due to additional controllers and switching mechanisms

Engineering Contradiction:
Improveredundancy of element controllerVSAvoidswitching mechanism complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system implements dynamic role assignment where controllers can switch between master and slave modes based on operational conditions. The selection circuit dynamically connects the active master controller to the actuators and sensors, allowing flexible adaptation to failure conditions.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The second element controller monitors the first element controller for errors through communication links. This feedback mechanism triggers automatic switchover when faults are detected, enabling the system to respond to conditions and maintain reliability without complex manual intervention.

Inventive Principle:
Principle #23Feedback

3Reliability

If the slave controller continuously monitors the master controller for errors, then the reliability is improved through early fault detection, but the use of energy increases due to continuous communication and monitoring activities

Engineering Contradiction:
Improveerror detection capabilityVSAvoidenergy consumption of monitoring
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The error monitoring between controllers operates continuously through communication links, ensuring that faults are detected immediately rather than through periodic sampling. This continuous monitoring maintains system reliability while using efficient communication protocols to minimize energy consumption.

Inventive Principle:
Principle #20Continuity of useful action

Data Source

PatentEP3565751B1Switchover between element controllers in railway operation
Publication Date: 2020.10.07 SIEMENS MOBILITY GMBH
  • EP3565751B1 patent drawingFigure 1
  • EP3565751B1 patent drawingFigure 2

AI summary

The invention relates to a switchover between element controllers (control units on the track). Two element controllers are provided, of which a first element controller is operated in a master operating mode and a second element controller is operated in a slave operating mode. The second element controller determines an error in the first element controller and switches from the slave operating mode to the master operating mode in that the second element controller controls a selection circuit by means of a trigger signal in such a way that, instead of the output of the first element controller, the output of the second element controller is connected to at least one actuator and/or at least one sensor. The invention further relates to a corresponding system. The reliability is thus advantageously increased.