Railway Emergency Brake Pneumatic Interlock

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Solution Overview

Problem

Existing emergency brake systems for railway vehicles rely on electronic interlocks that are costly to test and may not be tolerant to certain failure modes, making them undesirable in certain applications.

Innovation Solution

A brake system architecture that includes an emergency brake valve and a service brake control interlock valve, actuated by an emergency brake wire, with power switches controlling wheel slide protection and solenoids managing brake pressure, providing a safety interlock that prevents emergency brake removal by the service brake and is tolerant to 'wrong side' failures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If electronic interlocks are used to protect the emergency brake function, then the safety interlock is effective, but extensive and expensive testing is required to reach safety standards

Engineering Contradiction:
Improvesafety interlock effectivenessVSAvoidtesting requirements
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces electronic interlocks with a purely pneumatic safety interlock system. The emergency brake pressure is continuously monitored through pneumatic pathways and valves, eliminating the need for electronic sensors, processors, and communication systems. This substitution reduces testing complexity while maintaining safety effectiveness, as pneumatic systems have simpler failure modes and can be validated through straightforward pressure testing rather than extensive electronic safety certification.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The invention uses pneumatic pressure as the primary control mechanism for the safety interlock. Emergency brake pressure is maintained through pneumatic valves and pathways that physically prevent service brake pressure from compromising emergency brake function. The system uses pressure-dependent valve actuation and pneumatic logic to ensure safety without requiring electronic monitoring or control systems.

Inventive Principle:
Principle #29Pneumatics and hydraulics

2Reliability

If electronic interlocks are used for safety interlocking, then the interlock function is reliable, but the system may be less tolerant to certain failure modes

Engineering Contradiction:
Improveinterlock function reliabilityVSAvoidtolerance to failure modes
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

By replacing electronic interlocks with pneumatic systems, the invention achieves greater tolerance to failure modes. Pneumatic systems are inherently more robust to certain failures (such as electrical shorts, software errors, or electromagnetic interference) that commonly affect electronic systems. The pneumatic safety interlock uses physical pressure pathways and mechanically-actuated valves that continue to function reliably even when electrical systems fail.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The pneumatic safety interlock system is self-regulating and does not require external power or control systems to maintain its safety function. The emergency brake pressure itself serves as the control signal that actuates the pneumatic valves and maintains the safety interlock. This self-service characteristic makes the system inherently more tolerant to failures in external power supplies, control electronics, or communication systems.

Inventive Principle:
Principle #25Self-service

3Device complexity

If service brake pressure is allowed to reach emergency brake control valves, then the system can be simplified, but the emergency brake function may be inadvertently disabled

Engineering Contradiction:
Improvesystem architectureVSAvoidemergency brake function protection
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent introduces pneumatic intermediary valves that act as safety barriers between service brake pressure and emergency brake control pathways. These valves are positioned in the pneumatic system to physically block service brake pressure from reaching emergency brake control valves, while still allowing simplified system architecture. The intermediary pneumatic components provide a mechanical safety barrier that prevents inadvertent disabling of emergency brake function without requiring complex electronic monitoring or control logic.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution ensures that the emergency brake cannot be inadvertently disabled by the service brake and is more resilient to failure modes, enhancing safety and reducing the need for extensive testing.

Implementation Method 1

an emergency solenoid and service brake control interlock valve, each of which is switchable by a signal on the emergency brake wire so as to permit emergency brake pressure to be reach the service brake control valves

Methodology Applied
Scientific EffectSolenoid actuation: Solenoid

Implementation Method 2

brake pressure into the brake cylinders being further controllable by one or more solenoids located downstream of the service brake lockout

Methodology Applied
Scientific EffectPneumatic pressure control: Pressure Gradient

Data Source

PatentUS9499150B2Emergency braking
Publication Date: 2016.11.22 KNORR BREMSE RAIL SYST UK LTD
  • US9499150B2 patent drawing
  • US9499150B2 patent drawing
  • US9499150B2 patent drawing

AI summary

A brake system for a railway vehicle comprises a service brake with control valves and an emergency brake with a emergency brake valve adapted to permit or prevent emergency brake pressure from reaching the service brake control valves. The emergency brake is actuatable by a signal on an emergency brake wire. The brake system further comprises an isolating circuit adapted to permit or prevent control of the service brake control valves.