Double-Deck Railway Emergency Hatch Design

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The emergency evacuation of passengers from the upper floor of a double-decker railway car through windows is complex, risky due to broken glass, and cumbersome with rope ladders, posing challenges in safety and efficiency.

Innovation Solution

A simple and secure emergency evacuation hatch that opens easily, using a T-shaped unlocking tool and a removable hatch mechanism, allowing safe descent to the lower floor, with features like gripping handles and a lock system to prevent accidental opening.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If passengers evacuate through windows using a hammer and rope ladder, then evacuation is possible from the upper floor, but the process is complex and time-consuming

Engineering Contradiction:
Improveevacuation feasibilityVSAvoidevacuation process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The intermediate floor is segmented to include a removable hatch that can be detached to create a passage opening. This divides the floor structure into removable and fixed parts, allowing direct access between decks without complex external equipment

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The hatch is pre-positioned in the intermediate floor and can be quickly removed when needed. The T-shaped tool is pre-stored in the vehicle, ready for immediate use to unlock and remove the hatch, eliminating the need to assemble equipment during emergency

Inventive Principle:
Principle #10Preliminary action

2Reliability

If windows are broken with a hammer for evacuation, then passengers can escape from the upper floor, but there is a risk of injury from broken glass

Engineering Contradiction:
Improveevacuation capabilityVSAvoidglass injury risk
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The hatch is extracted as a separate removable component from the intermediate floor structure. By removing the hatch instead of breaking windows, the harmful glass fragments are eliminated while maintaining the evacuation function

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The removable hatch acts as an intermediary element that provides a controlled opening mechanism. It mediates between the need for evacuation and the need to avoid glass injury, offering a safe alternative to window breaking

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If a rope ladder is installed for upper floor evacuation, then passengers can descend safely, but the installation is cumbersome in emergency situations

Engineering Contradiction:
Improvedescent safetyVSAvoidevacuation operation simplicity
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The intermediate floor is divided into removable and fixed sections through the hatch design. This segmentation allows direct stepping between decks, eliminating the need for rope ladders and their complex installation procedures

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The hatch removal system is self-contained within the vehicle structure. The T-shaped tool and hatch mechanism work together as an integrated system that requires no external equipment or complex assembly, enabling passengers to create their own evacuation path

Inventive Principle:
Principle #25Self-service

4Reliability

If a removable hatch with lock system is used for evacuation, then accidental opening is prevented, but the unlocking mechanism requires a specific tool

Engineering Contradiction:
Improvehatch securityVSAvoidunlocking simplicity
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The T-shaped tool has an asymmetric design with a specific geometry that matches the lock mechanism. This asymmetry ensures that only the correct tool can unlock the hatch, preventing accidental opening while maintaining straightforward operation with the proper tool

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The T-shaped tool serves multiple functions: it is used to unlock the hatch, remove the hatch, and can potentially be used for other emergency operations. This multi-functionality reduces the number of separate components needed while maintaining security

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentEP3656628B1Double-decker car for a railway vehicle, comprising an emergency exit
Publication Date: 2021.05.26 SPEEDINNOV
  • EP3656628B1 patent drawingFigure 1
  • EP3656628B1 patent drawingFigure 2
  • EP3656628B1 patent drawingFigure 3

AI summary

The vehicle (10) comprises an upper and a lower level separated by an intermediate floor (16). The intermediate floor (16) has a frame (22) defining a passageway (24) for a person. The passageway (24) is at least partially covered by a removable hatch (26). The removable hatch (26) has at least one movable latch (28) between a protruding position from a respective edge (30) of the hatch (26) and a retracted position, and a latch movement mechanism (28). The movement mechanism includes a lock (34) and a key (36) corresponding to the lock, such that turning the key (36) in the lock (34) causes the latch (28) to move. The frame (22) has, for each movable latch (28), a complementary strike plate (32).