Railway Point Switch Fault Diagnosis Using Wavelet Feature Extraction

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Solution Overview

Problem

Conventional condition monitoring systems for railway point switches are not reliable in detecting all fault types, particularly those exhibiting oscillations, and require manual operator assessment, which is inefficient and prone to false alarms.

Innovation Solution

A diagnostic system that extracts characteristic features from waveforms using wavelet approximation and applies them to supervised machine learning algorithms, specifically Random Forest, to automatically classify operating behavior and generate signals indicating normal operation or fault types, reducing the need for manual investigation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional condition monitoring monitors average current drawn from an electric motor, then the system can detect some faults, but it cannot reliably detect all fault types particularly those exhibiting oscillations about a set value

Engineering Contradiction:
Improvefault detection reliabilityVSAvoidmonitoring system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts characteristic features from the current waveform data, specifically focusing on oscillation patterns about the set value. By extracting these specific features rather than monitoring the entire waveform or only average values, the system can reliably detect oscillation-type faults while maintaining manageable complexity through targeted feature analysis

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent transforms the one-dimensional average current monitoring into multi-dimensional waveform analysis by examining the shape, oscillations, and characteristic features of the current waveform over time. This dimensional expansion enables detection of fault patterns that were invisible to simple average current monitoring

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Measurement precision

If manual operator assessment is used to diagnose faults, then the system can investigate waveform details, but it requires operator knowledge and experience and is inefficient

Engineering Contradiction:
Improvefault diagnosis precisionVSAvoiddiagnosis efficiency
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The system performs self-diagnosis by automatically extracting characteristic features from waveforms and comparing them against known fault patterns. This eliminates the need for manual operator assessment while maintaining diagnostic precision, as the system serves itself by autonomously identifying and classifying fault conditions based on extracted waveform features

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces the mechanical process of manual waveform assessment by operators with an automated computational system that extracts and analyzes waveform features algorithmically. This substitution maintains the precision of detailed waveform analysis while dramatically improving diagnosis efficiency and eliminating dependency on operator expertise

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Ease of operation

If simple average current monitoring is used, then the system is easy to operate, but it generates false alarms and requires threshold value comparisons that miss oscillation faults

Engineering Contradiction:
Improvemonitoring system ease of operationVSAvoidfault detection accuracy
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent changes the monitoring parameter from simple average current values to characteristic waveform features including oscillation patterns, shape characteristics, and temporal variations. This parameter transformation maintains ease of operation through automated feature extraction while significantly improving fault detection accuracy by capturing the nuanced patterns that indicate actual faults versus normal variations

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentEP3702238B1Diagnostic system and a method of diagnosing faults
Publication Date: 2021.10.13 THALES HOLDINGS UK PLC
  • EP3702238B1 patent drawingFigure 1
  • EP3702238B1 patent drawingFigure 2a~2b
  • EP3702238B1 patent drawingFigure 3~4

AI summary

According to embodiments of the present disclosure, there is provided a diagnostic system for diagnosing faults in a railway point switch. The diagnostic system comprises: an input arranged to receive a waveform associated with operating the railway point switch during an event; a feature extraction module arranged to extract characteristic features representing a shape of the waveform; and a classification module arranged to apply the extracted characteristic features to logic rules for classifying the features according to an operating behaviour of the railway point switch during the event, classify the operating behaviour of the railway point switch based on the application of the extracted characteristic features to the logic rules, and generate a signal indicating the classified operating behaviour.