Railway Switch Blade Drainage and Heating Design

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Solution Overview

Problem

Existing switch devices for rail switches, particularly those with low self-supporting tongues, face issues with dirt and water ingress leading to corrosion, which complicates maintenance and reduces service life, while higher-profile designs struggle with effective drainage and heating efficiency.

Innovation Solution

A drainage system integrated between the sliding plate and base plate, with a closed design and drainage connections that prevent contamination and corrosion, combined with a heating element positioned under the sliding plate to maximize effectiveness without restricting drainage, ensures a self-contained and easily cleanable tongue device chamber.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If a continuous sliding plate is used to support low-height tongues, then the tongue device can be continuously supported, but dirt and water penetrate into the tongue device chamber causing corrosion

Engineering Contradiction:
Improvecontinuous supportVSAvoidcorrosion
Core Design Contradiction:
Stability of the object's compositionVSObject-affected harmful factors

Solution Approach 1:

The sliding plate is segmented into a first sliding plate and a second sliding plate positioned at different heights. The first sliding plate supports the tongue at a higher position while the second sliding plate provides additional support at a lower position. This segmentation allows the tongue to be supported continuously while preventing dirt and water from penetrating into the tongue device chamber, as the elevated support position creates a barrier against contamination.

Inventive Principle:
Principle #1Segmentation

2Strength

If individual support points are used for higher-profile tongues, then the tongue has greater self-supporting capacity, but drainage becomes ineffective and heating efficiency is reduced

Engineering Contradiction:
Improveself-supporting capacityVSAvoiddrainage effectiveness
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The sliding plate is divided into two distinct segments at different heights. The first sliding plate is positioned at a higher level to provide primary support for the tongue, while the second sliding plate is positioned at a lower level to facilitate drainage. This segmentation enables the tongue to maintain its higher profile and self-supporting capacity while ensuring that water and dirt can drain effectively through the lower sliding plate, preventing accumulation and corrosion.

Inventive Principle:
Principle #1Segmentation

3Ease of operation

If the sliding plate is opened for actuating device engagement, then the actuating device can connect to the tongue, but all dirt and water from the roadway enter the tongue device chamber

Engineering Contradiction:
Improveactuating connectionVSAvoidcontamination
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The solution moves the support function from a two-dimensional plane to a three-dimensional arrangement by positioning the first and second sliding plates at different vertical heights. This dimensional change allows the actuating device to engage the tongue through the opening in the first sliding plate while the second sliding plate, positioned at a lower height, acts as a barrier that prevents dirt and water from the roadway from entering the tongue device chamber. The vertical separation creates a protective barrier that does not interfere with the actuating connection.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively prevents contamination and corrosion, enhances the stability and durability of the switch device, and simplifies maintenance by ensuring efficient drainage and effective heating, thereby extending the service life and reducing operational costs.

Implementation Method 1

a heating element (26) positioned under the sliding plate (14, 104) to maximize effectiveness without restricting drainage

Methodology Applied
Scientific EffectHeating: Heating

Data Source

PatentEP3505678B1Tongue device and railway point
Publication Date: 2021.09.01 IFTEC
  • EP3505678B1 patent drawingFigure 1
  • EP3505678B1 patent drawingFigure 2
  • EP3505678B1 patent drawingFigure 3

AI summary

The present invention relates to switch blade devices (100), in particular drop-bed switch blade devices and railway switches manufactured therewith, with a blade (102) arranged between a stock rail (106) and a side rail (110) and running on a sliding plate (104), wherein the stock rail (106) and the side rail (110) are arranged on a base plate (122), the sliding plate (104) having at least one drainage port (114) extending through the base plate (122). In the drop-bed switch blade device (100), a continuous sliding plate (104) is combined with a fully continuous switch blade device chamber (126) and a continuous drainage port (114) that does not communicate with the switch blade device chamber (126), thereby facilitating easy cleaning of the switch blade device (100) and eliminating the risk of contamination and corrosion.