Rain and Fog Testing Apparatus with Segmented Nozzles

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Solution Overview

Problem

Current methods for testing electro-optical devices, such as lasers and cameras, in rain and fog conditions lack the ability to simulate realistic external conditions accurately and consistently, which is crucial for determining their performance and information transmission capabilities.

Innovation Solution

A scalable rain and fog testing system utilizing individually controlled electro-mechanical nozzles and a hot water heater to create adjustable and realistic precipitation patterns, allowing for precise control over rain and fog intensity and orientation, with a design that minimizes environmental impact by recycling water and avoiding chemical additives.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If individually controlled electro-mechanical nozzles are used to create adjustable precipitation patterns, then the accuracy and realism of simulated rain and fog conditions is improved, but the device complexity increases

Engineering Contradiction:
Improveaccuracy of simulated conditionsVSAvoidcomplexity of nozzle control system
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system divides the precipitation simulation into multiple individually controlled nozzle segments along the test facility. Each nozzle can be independently activated or deactivated to create different precipitation patterns, intensities, and spatial distributions. This segmentation allows precise control over the simulated conditions while maintaining manageable system complexity through modular design.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The electro-mechanical nozzles incorporate adjustable mechanisms that allow dynamic modification of spray patterns, droplet size, and precipitation intensity. The nozzles can be repositioned and reconfigured to simulate various weather conditions ranging from light drizzle to heavy rain, providing adaptability without requiring complete system replacement.

Inventive Principle:
Principle #15Dynamics

2Manufacturing precision

If a scalable design with multiple nozzles spaced every 10 feet is implemented, then the uniformity and coverage of precipitation patterns is improved, but the quantity of materials and system cost increases

Engineering Contradiction:
Improveuniformity of rain patternVSAvoidquantity of nozzles and piping
Core Design Contradiction:
Manufacturing precisionVSQuantity of substance

Solution Approach 1:

The standardized nozzle design spaced at 10-foot intervals creates a universal, repeatable pattern that can be applied to facilities of various sizes. The same nozzle type and spacing methodology works for both small and large test areas, reducing the need for custom designs and minimizing the variety of components required, thereby controlling material diversity despite increased quantity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Measurement precision

If hot water is heated and sprayed as fine mist to create fog, then the realism and controllability of fog conditions is improved, but the energy consumption increases

Engineering Contradiction:
Improverealism of fog simulationVSAvoidenergy consumption of water heating
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

The system utilizes phase transition of water from liquid to vapor through controlled heating, then condenses the vapor into fine mist droplets upon contact with cooler ambient air. This phase transition process creates realistic fog conditions by mimicking natural atmospheric processes, where heated water vapor condenses into visible fog droplets, providing authentic simulation without excessive energy input.

Inventive Principle:
Principle #36Phase transitions

4Object-generated harmful factors

If the system operates on a body of water and recycles water without additives, then environmental pollution is reduced, but the system adaptability to different locations is constrained

Engineering Contradiction:
Improvepollution from runoffVSAvoidadaptability to different test locations
Core Design Contradiction:
Object-generated harmful factorsVSAdaptability or versatility

Solution Approach 1:

The system implements a water recovery and recycling mechanism where precipitation water that falls onto the test facility and surrounding body of water is collected and reused. This closed-loop approach minimizes water waste and eliminates the need for chemical additives, reducing environmental pollution while maintaining operational capability across different locations that have access to water bodies.

Inventive Principle:
Principle #34Discarding and recovering

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables accurate and repeatable testing of electro-optical systems in realistic conditions, improving the rigor and accuracy of device performance evaluations while reducing pollution and ensuring uniformity in precipitation patterns.

Implementation Method 1

The exemplary hot water heater may heat water to a temperature greater than a surrounding air and water temperature

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 2

Hot water may then be sprayed through the nozzles as a fine mist. The hot water and cold air may create fog

Methodology Applied
Scientific EffectCondensation: Condensation

Implementation Method 3

Embodiments of the invention can allow gravity to pull sprayed water downward and more closely mimic effects of rain

Methodology Applied
Scientific EffectGravity: Gravitation

Data Source

PatentUS9739712B2Controlled rain and fog testing apparatus
Publication Date: 2017.08.22 THE UNITED STATES OF AMERICA AS REPRESENTED BY THE SECRETARY OF THE NAVY
  • US9739712B2 patent drawing
  • US9739712B2 patent drawing
  • US9739712B2 patent drawing

AI summary

A rain and fog testing apparatus, comprising a fluid channel that runs between a first fluid shutoff coupler and a second fluid shutoff coupler and has at least one dispersion head fluidly coupled to the fluid channel. A liquid pump can be fluidly coupled to the fluid channel at an output end. A liquid heater may also be fluidly coupled to the system along with a controller that provides electrical control of the first fluid shutoff coupler, the second fluid shutoff coupler, the dispersion head, the liquid pump, and the heater. Further, the second fluid shutoff coupler is capable of fluidly coupling a first fluid channel to a plurality of fluid channels and the controller can adjust the orientation of the first fluid shutoff coupler, the second fluid shutoff coupler, the dispersion head, the liquid pump, and the liquid heater to create a simulation of a plurality of rain or fog events.