Rain Hood Air Flow Sensor for Accessible AHU Monitoring

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Solution Overview

Problem

Traditional air handling units (AHUs) in HVAC systems have air flow monitoring features that are difficult to access, leading to cumbersome and expensive installation and maintenance processes.

Innovation Solution

An air handling unit with a rain hood that includes an air flow sensor within the rain hood interior to monitor air flow parameters, and an electronics enclosure with water-resistant components located externally to facilitate easy access and reduce installation and maintenance costs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If air flow monitoring features are installed in AHU components that are difficult to access, then measurement precision is improved, but ease of operation deteriorates

Engineering Contradiction:
Improveair flow monitoringVSAvoidinstallation and maintenance
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The air handling unit is divided into distinct functional sections: the rain hood section containing the air flow sensor and the electronics enclosure section. This segmentation allows the sensor to be positioned in the optimal location for measurement while the electronics are accessible for maintenance, resolving the contradiction between measurement precision and ease of operation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A sensor access opening is provided in the rain hood frame, serving as an intermediary that allows electronic circuitry to interface with the air flow sensor through the wall of the rain hood frame. This intermediary structure enables both precise measurement and accessible maintenance without compromising either function.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If the electronics enclosure is disposed within the external environment, then ease of operation is improved, but reliability deteriorates due to exposure to environmental contaminants

Engineering Contradiction:
Improveaccess to electronicsVSAvoidprotection from water ingress
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The rain hood frame acts as a protective shell that separates the electronics enclosure from the external environment while allowing sensor interface. The frame structure provides physical protection against environmental contaminants and water ingress, maintaining reliability while enabling external placement of electronics for ease of operation.

Inventive Principle:
Principle #30Flexible shells and thin films

3Measurement precision

If the air flow sensor is disposed within the rain hood interior, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
Improveair flow parameter monitoringVSAvoidsensor integration
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The rain hood frame serves multiple functions: it provides structural support, creates the protective enclosure, and includes the sensor access opening for electronic interface. This multi-functionality reduces overall device complexity by combining several functions into a single component rather than requiring separate elements for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Simplifies the installation and maintenance of air flow monitoring by positioning the sensor within the rain hood and placing the electronics enclosure externally, providing protection against environmental contaminants and reducing the risk of water ingress.

Implementation Method 1

an air flow sensor disposed within the rain hood interior and configured to monitor air flow parameters indicative of a flow rate of the air flow

Methodology Applied
Scientific EffectAir flow sensing:

Data Source

PatentUS12117198B2Rain hood with air flow sensor
Publication Date: 2024.10.15 AIR DISTRIBUTION TECHNOLOGIES IP LLC
  • US12117198B2 patent drawing
  • US12117198B2 patent drawing
  • US12117198B2 patent drawing

AI summary

An air handling unit includes a rain hood configured to receive an air flow from an external environment surrounding the rain hood, and a sensor disposed within the rain hood and configured to monitor air flow parameters indicative of a flow rate of the air flow.