Rainscreen Installation Tool Leg Geometry for Spacing

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Solution Overview

Problem

There is a need for a tool and method to efficiently install rainscreen panels, ensuring correct spacing and alignment for both aesthetic and structural integrity, while minimizing exposure of attachment elements and integrating with flashing and coping systems.

Innovation Solution

A rainscreen installation tool with specific leg configurations, based on manufacturer specifications, is used to position and secure rainscreen panels, providing spacing, measuring, and hanging assistance, allowing for precise placement and attachment of fasteners, and accommodating various panel orientations and joint configurations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If manual installation methods are used for rainscreen panels, then installation flexibility is maintained, but installation precision and efficiency deteriorate

Engineering Contradiction:
Improveinstallation precisionVSAvoidinstallation efficiency
Core Design Contradiction:
Manufacturing precisionVSProductivity

Solution Approach 1:

The patent introduces an installation tool as an intermediary device between the installer and the rainscreen panel. This tool includes positioning features such as legs with specific dimensions that correspond to manufacturer specifications, allowing for precise panel placement without requiring complex manual measurement and alignment procedures.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The installation tool is pre-configured with legs having specific lengths and widths that correspond to the rainscreen panel manufacturer specifications. This preliminary configuration eliminates the need for on-site measurement and adjustment, enabling installers to achieve precise placement directly through the pre-designed tool geometry.

Inventive Principle:
Principle #10Preliminary action

2Measurement precision

If traditional installation tools are used, then tool simplicity is maintained, but spacing and alignment precision deteriorate

Engineering Contradiction:
Improvespacing precisionVSAvoidtool complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The installation tool is segmented into multiple functional legs, each with specific dimensions corresponding to different spacing requirements. The tool includes a first leg, second leg, third leg, and fourth leg, where each leg's length and width are designed to accommodate specific panel dimensions and spacing requirements according to manufacturer specifications.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The installation tool is designed as a multi-functional device that can accommodate various panel orientations and joint configurations. The orthogonal arrangement of legs allows the tool to function in different positions and orientations, providing universal applicability for installing rainscreen panels in various configurations while maintaining precise spacing and alignment.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS11473316B2Rainscreen installation tool and method
Publication Date: 2022.10.18 RAINSCREEN CONSULTING LLC
  • US11473316B2 patent drawing
  • US11473316B2 patent drawing
  • US11473316B2 patent drawing

AI summary

A rainscreen panel may be installed using tools for spacing, positioning, and attaching the rainscreen to a supporting structure. A rainscreen installation tool may have a first short leg and a second and third long leg extending from a center. One of the long legs may be orthogonal to the short leg and the other parallel to the short leg. The rainscreen installation tool may also have a fourth short leg extending from the center which is orthogonal to the first short leg. One or more of the rainscreen installation tools may be positioned with one of the short legs between an installed rainscreen panel and new rainscreen panel so that the new panel is appropriately spaced from the installed rainscreen panel. A fastener may be positioned at an edge of the rainscreen installation tool in order to secure the new rainscreen panel to the supporting structure.