Raised-Frame BAW Resonators for Low Lateral Energy Leakage

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Solution Overview

Problem

Existing bulk acoustic wave (BAW) devices face challenges in achieving high quality factor (Q) and low insertion loss, particularly due to lateral energy leakage and spurious modes that affect performance in carrier aggregation bands.

Innovation Solution

The introduction of a raised frame structure with a low acoustic impedance material, such as silicon dioxide, between electrodes and a piezoelectric layer, combined with a higher impedance material, effectively reduces lateral energy leakage and spurious modes by configuring the frame structure to be outside the carrier aggregation bands, thereby enhancing the quality factor (Q) and reducing Gamma loss.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a raised frame structure with low acoustic impedance material is introduced, then lateral energy leakage is reduced and quality factor is improved, but device complexity increases

Engineering Contradiction:
Improvequality factorVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The device is segmented into distinct functional regions: an active region for acoustic wave generation and a raised frame region for acoustic confinement. This segmentation allows the raised frame structure to independently address lateral energy leakage without interfering with the core resonator function, thereby improving quality factor while maintaining clear functional separation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A raised frame structure composed of low acoustic impedance material (such as silicon dioxide) is introduced as an intermediary element between the active region and the substrate. This intermediary structure acts as an acoustic barrier that reduces lateral energy leakage into the substrate, thereby improving the quality factor without requiring fundamental changes to the resonator design.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Loss of energy

If the raised frame structure is positioned outside the carrier aggregation bands, then spurious modes are reduced and insertion loss is minimized, but the frequency tuning range is constrained

Engineering Contradiction:
Improveinsertion lossVSAvoidfrequency tuning range
Core Design Contradiction:
Loss of energyVSAdaptability or versatility

Solution Approach 1:

The raised frame structure is positioned at specific locations outside the carrier aggregation bands where spurious modes typically occur. By locally addressing these problematic frequency regions rather than attempting global frequency tuning, the structure minimizes insertion loss at critical operating frequencies while maintaining adaptability for different carrier aggregation configurations.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The acoustic impedance parameters of the raised frame structure are specifically optimized to create acoustic barriers at frequencies outside the carrier aggregation bands. By controlling the impedance contrast between the raised frame material and the surrounding structures, the design suppresses spurious modes and reduces insertion loss while allowing the resonator to operate across desired frequency ranges.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The raised frame structure achieves low insertion loss and high Q factors, improving the performance of BAW devices by minimizing lateral energy leakage and spurious modes, particularly in carrier aggregation applications.

Implementation Method 1

A raised frame structure can include a first raised frame layer and a second raised frame layer. The second raised frame layer can have a higher acoustic impedance than the first raised frame layer.

Methodology Applied
Scientific EffectAcoustic impedance:

Implementation Method 2

a piezoelectric layer between the first electrode and the second electrode

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Data Source

PatentUS12580548B2Raised frame bulk acoustic wave devices
Publication Date: 2026.03.17 SKYWORKS GLOBAL PTE LTD
  • US12580548B2 patent drawing
  • US12580548B2 patent drawing
  • US12580548B2 patent drawing

AI summary

Aspects of this disclosure relate to bulk acoustic wave devices that have a raised frame structure. The raised frame structure can include a first raised frame layer that has a relatively low acoustic impedance. The raised frame structure can include a second raised frame layer that has a relatively high acoustic impedance. The first raised frame layer can have a thickness that is between about 0.02 and about 0.4 times the combined thickness H of the bulk acoustic wave device. The first raised frame layer can have a thickness that is between about 0.01 and about 0.2 times the resonant wavelength λ of the bulk acoustic wave device.