Raised Source/Drain Oxide TFT Structure for Lower Contact Resistance

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Solution Overview

Problem

The semiconductor industry faces challenges in miniaturizing transistors further due to high contact resistance between metal and thin film oxide semiconductors, which hampers the integration of thin film transistors (TFTs) in the back-end-of-line (BEOL) for increased areal density and functionality, as current TFTs have insufficient switching speed for core logic tasks.

Innovation Solution

The development of raised source/drain oxide semiconducting thin film transistors that combine the metallic properties of thick Indium-Tin-Oxide (ITO) layers with the semiconducting properties of thin ITO layers, utilizing a scalable architecture that does not require doping, to reduce parasitic resistance and improve contact quality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If thin film oxide semiconductor layers are used in TFTs for BEOL integration, then low processing temperature is achieved, but high contact resistance occurs between metal and semiconductor

Engineering Contradiction:
Improveprocessing temperatureVSAvoidcontact resistance
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The patent applies local quality by creating a raised source/drain structure where the oxide semiconductor layer is thicker at the source/drain regions compared to the channel region. This localized thickness variation provides better metal-semiconductor contact at the source/drain regions (reducing contact resistance) while maintaining the thin channel thickness needed for low processing temperature and proper transistor operation.

Inventive Principle:
Principle #3Local quality

2Area of stationary object

If transistor size is reduced to increase areal density, then chip area utilization improves, but manufacturing precision becomes more difficult to maintain

Engineering Contradiction:
Improvechip areaVSAvoidtransistor fabrication precision
Core Design Contradiction:
Area of stationary objectVSManufacturing precision

Solution Approach 1:

The patent transitions from a two-dimensional planar transistor structure to a three-dimensional raised source/drain structure. By adding the vertical dimension with raised source/drain regions, the invention achieves better electrical contact and improved device performance without further reducing the lateral footprint, thus maintaining manufacturing precision while increasing areal density through vertical stacking.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Speed

If oxide semiconductor layer thickness is reduced for better semiconducting properties, then switching speed improves, but contact resistance increases

Engineering Contradiction:
Improveswitching speedVSAvoidcontact resistance
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The patent implements local quality by having different oxide semiconductor layer thicknesses in different regions: a thinner thickness in the channel region for fast switching and a thicker thickness at the source/drain regions for low contact resistance. This spatially varying thickness profile simultaneously optimizes both switching speed and contact quality.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS20240379863A1Raised source/drain oxide semiconducting thin film transistor and methods of making the same
Publication Date: 2024.11.14 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US20240379863A1 patent drawing
  • US20240379863A1 patent drawing
  • US20240379863A1 patent drawing

AI summary

A transistor, integrated semiconductor device and methods of making are disclosed. The transistor includes a patterned gate electrode, a dielectric layer located over the patterned gate electrode and a patterned first oxide semiconductor layer comprising a channel region and source/drain regions located on sides of the channel region. The thickness of the source/drain regions is greater than a thickness of the channel region. The transistor also includes contacts located on the patterned first oxide semiconductor layer and connected to the source/drain regions of the patterned first oxide semiconductor layer.