Autonomous Raking System with Windrow Quality Sensor Control

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Solution Overview

Problem

Existing agricultural raking systems are limited by the need for manual operation, which restricts raking activities to daylight hours and reduces efficiency and flexibility.

Innovation Solution

An autonomous or semi-autonomous agricultural raking system that includes a motor-driven raking vehicle with tines, a sensor assembly for determining windrow quality, and a controller that adjusts operational parameters such as speed and tine height to achieve target windrow quality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Duration of action of moving object

If manual operation is used for agricultural raking, then the system is simple and easy to operate, but the operating hours are limited to daylight and efficiency is reduced

Engineering Contradiction:
Improveoperating hoursVSAvoidmanual operation
Core Design Contradiction:
Duration of action of moving objectVSExtent of automation

Solution Approach 1:

The raking system incorporates sensors to automatically detect windrow quality and a controller that autonomously adjusts operational parameters without human intervention, enabling the system to self-optimize during extended operating hours

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces manual mechanical operation with an automated system using sensors, controllers, and motor-driven raking members, allowing operation beyond daylight hours when human visibility is limited

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Productivity

If manual operation is used for agricultural raking, then the system complexity is low, but productivity is reduced due to limited operating hours

Engineering Contradiction:
Improveraking efficiencyVSAvoidsystem complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The system uses sensors to continuously monitor windrow quality and feeds this information back to the controller, which automatically adjusts raking member rotation speed and position to optimize productivity

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The automated control system integrates multiple functions including sensor data processing, real-time parameter adjustment, and motor control into a single multi-functional controller, improving productivity while managing complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Manufacturing precision

If automated control is implemented to improve windrow quality, then productivity increases, but device complexity increases

Engineering Contradiction:
Improvewindrow qualityVSAvoidcontrol system complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

Sensors measure actual windrow quality and provide real-time feedback to the controller, which automatically adjusts raking member parameters to achieve target quality levels

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The controller dynamically changes operational parameters such as rotation speed and tine angle based on sensor input, enabling precise control of windrow quality through parameter optimization

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS12336455B2Agricultural raking system and method for automatic settings
Publication Date: 2025.06.24 BLUE LEAF I P INC
  • US12336455B2 patent drawing
  • US12336455B2 patent drawing
  • US12336455B2 patent drawing

AI summary

A system includes an agricultural raking vehicle, including a motor drive and raking members mechanically coupled to the motor drive. The raking members rake agricultural product via rotation about an axis substantially orthogonal to a field on which the agricultural vehicle travels. The system also includes a sensor assembly that outputs a signal indicative of a determined windrow quality of the agricultural product raked by the raking members. The system also includes a controller communicatively coupled to the motor drive and to the sensor assembly. The controller receives the signal and controls an angular speed of the motor drive, a ground speed of the agricultural vehicle, and/or a height of the raking members or tines above the field, based on a comparison of the determined windrow quality to a target windrow quality.